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12 

 

Grill won't light when the igniter button is depressed

 

Replace Battery 

FIRST… REPLACE BATTERY.    If you do not hear the clicking sound of 

the ignitor, remove cooking grids, rock and rock grates.    Ensure 
electrode is attached to igniter module and also to the end of the 

electrode behind the burners.   

LEAVE CONTROL VALVE IN OFF 

POSITION.   

Depress the igniter button and watch the igniter tip. You 

should see a spark jump from the tip of the igniter when the button is 
pressed.    If there is no spark, clean the igniter tip and free from debris. 

Readjust for proper gap.     
 

If there is a spark, is there gas supplied to the unit and is the link purged 
of air? Can you match light the burner? Check the orifice for blockage 

 

Burner flame is yellow or orange, or is there the odor of gas. 

Turn the burner off.    Check the burner inlet for obstructions (spiders, 

etc).    Adjust the air shutter rings to allow more or less gas found at the 
end of the burner venturis.    Is the grill in a dusty area? 

 

Low heat - with the control knob set to the "HI" position. 

Does the orifice or burner need cleaning? 
Is the gas supply, or gas pressure low? 

Is the grill being preheated for 10-15 minutes? 
Is there L.P. gas in the tank? 

 

CARE OF STAINLESS STEEL 

Stainless Steel is widely used for catering and residential kitchen 
equipment because of its strength, its ability to resist corrosion and its 

ease of cleaning. In fact, stainless steel ranks alongside glass and new 
china in terms of "ease of cleaning" and in percentage removal of   

Bacteria during washing up. As a result of these virtues, the metal is 
often taken for granted and it is assumed that no problems will arise 

during its usage. However, some care is required to ensure that the 
stainless steel can live up to this reputation.     

 

DAY-TO-DAY CARE 

To maintain the original appearance of your PGS, a regular cleaning 

routine should be carried out using the following guidelines:   
 

1. After use, wipe the Grill with a soft, damp, soapy cloth and rinse with 
clean water, preferably warm/ hot water. This should remove most 

substances encountered during the grilling process. 
 

2. For more tenacious deposits, including oil, grease and 
water-borne deposits, PGS has a wonderful spray cleaner 

and also cleaning “wipes”.    Please see your local dealer. 
 

3. Harsh abrasives and scouring materials should not be 
used for cleaning stainless steel as they will leave scratch 

marks in the surface and damage the appearance of the Grill. Likewise 
do not use wire brushes, scrapers or contaminated scouring pads. 

 

4. Your PGS Grill has a directional polished grain, any cleaning with 
abrasives should be carried out along this grain and not across it 

 
5. If required, dry the Grill after use with a soft dry cloth or towel. 

 
If the preceding guidelines are adhered to, your PGS Stainless Steel Grill 

should offer excellent life and should live up to its reputation of being 
"stainless".    Neglect of this practice, however, can lead to deterioration 

of the surface and, in some extreme cases, corrosion of the steel itself. 
The two most common types of corrosion that may be encountered, 

particularly on stainless steel, are rust marks and pitting of the surface.

 

 

RUST MARKS 

When this type of staining occurs it is unlikely that rusting of the 

stainless steel itself causes the marks.    Similar marks can be found with 
both porcelain and plastic sinks. The rust marks are more likely to be the 

result of small particles of "ordinary "steel which have become attached 

to the surface; these have subsequently rusted in the damp 

environment. The most common source of such particles is from 
"wire-wool" scouring pads, but contamination may also occur from 

carbon steel utensils and cast iron water supply pipes.    These brown 
marks are only superficial stains, which will not harm the Grill; they 

should be removable using a soft damp cloth and a quality stainless 
cleaner.    Occasionally, it may be necessary to resort to a proprietary 

stainless steel cleanser, to return the surface of the Grill to its original 
condition. To avoid re-occurrence of any "rust-staining" it is essential 

that the source of the contamination be eliminated. 

PITTING 

Another form of corrosion, which occasionally occurs in stainless steel, is 
pitting of the surface. The reason for this corrosive attack can usually be 

attributed to certain household products. For example: 
 

Bleaches:    Most common domestic bleaches & sterilizing solutions 

contain chlorine in the form of sodium hypochlorite.    If used in 
concentrated form, bleaches can attack the stainless steel, causing 

pitting of the surface. They should always be used to the strengths 
prescribed by the manufacturer and should be thoroughly rinsed 

off 

with clean water immediately after use. 
 

Foodstuffs: In general stainless steel is fully resistant to all foodstuffs in 
common use. Only in isolated cases, such as when concentrated salt 

and vinegar mixtures are allowed to remain in contact with the steel for 
a long period of time, can any surface marking result. 

COOKING GRIDS 

Routine cleaning of the grill grids is best accomplished by scrubbing the 

grids with a brass or stainless steel brush immediately before and after 
cooking, while the grill is hot. Wear a barbeque mitt to protect your 

hand from the heat while cleaning. When needed, remove the grids 
from the grill and scrub with a soap solution or oven cleaner. Rinse 

thoroughly, and allow the grids to dry completely before reinstalling 

onto grill.   

MASONRY ENCLOSED GRILL

 

PGS grills are easily installed in Masonry enclosures.    No additional 

supports “frames” are necessary.    We have included a natural gas 

regulator set at 4.5” water column pressure which must be installed for 
proper grill performance when grill is fuel by Natural Gas. Please have 

masonry contractor examine grill before building enclosure to ensure 
proper clearance for the natural gas regulator and gas connection from 

building material.    A “carve out” of the masonry material may be 
necessary to accommodate regulator combination shown on page 9.     

 

ENCLOSURE MUST BE CONSTRUCTED OF A NON-COMBUSTIBLE 

MATERIAL AND MUST BE AT LEAST 12” AWAY FROM ANY 
COMBUSTIBLE MATERIAL ON ALL SIDES WITH A MINUMUM OF 

60” BETWEEN GRILLING SURFACE AND A COMBUSTIBLE 
ABOVE.    ADDITIONALLY, ISLAND MUST BE VENTED TO 

INSURE PROPER AIR FOR COMBUSTION AND FOR 
DISBURSION OF GAS IN THE EVENT OF A GAS LEAK.    PLEASE 

CHECK LOCAL BUILDING CODES TO INSURE ISLAND HAS 

ADEQUATE VENTILATION. 
 

 

 

 
 
 
 
 
 

Size,  shape  and  configuration  of  island  is  up  to  owner.   
Generally island should be at least twice the width of the grill, 
generally  accepted  finished  counter  height  is  36”.    Island 
must be constructed 100% in non-combustible materials with 
nothing  combustible  within  30”  and  nothing  combustible 
above.      ISLAND MUST BE VENTED! 

 

Masonry Cutouts 

Model 

Height 

Depth 

Width 

Newport (S27, S27R, S27T)  9 ½” 

23” 

28” 

Pacifica (S36, S36R, S36T) 

9 ½” 

23” 

36 ½” 

BIG SUR (S48R) 

9 ½” 

23” 

49” 

MDS L30 

19-3/8” 

 

29-1/4” 

MDS L36 

19-3/8” 

 

38” 

Summary of Contents for BIG SUR Series

Page 1: ...ing Noncombustible materials would include brick masonry stone cement and steel Do not obstruct flow of combustion and ventilation air Keep ventilation openings on cart or island free from obstruction or debris NOTE TO INSTALLER Leave this Owner s Manual with the consumer after delivery and or installation NOTE TO CONSUMER Leave this Owner s Manual in a convenient place for future reference Nuts b...

Page 2: ...ct us We also welcome any and all comments you might have about your grill and how we might improve it in the future Bon Appetit George Speicher Pete Arnold George Speicher Pete Arnold Chairman President Please note We have made our catalogs specification sheets and other materials relating to our fine line of outdoor cooking products as comprehensive and accurate as possible We are constantly try...

Page 3: ...nd Electrode Adjustment Page 10 Grease Tray Clean Out Page 10 Periodic Cleaning Page 10 11 Flare Ups Page 11 Flash Back Spider Fires Page 11 Gas Grill Conversion Page 11 Troubleshooting Page 11 12 14 Timer Care of Stainless Steel Page 12 Masonry Cut Out Dimensions Page 12 13 Infra Broil Rear Burner Use Page 13 Flame Adjustment Page 13 14 Grill Cover Page 14 Replacement Parts Page 14 T SERIES GRILL...

Page 4: ... INSTRUCTIONS section of this manual found on page 11 Inspect hose before each use of appliance if signs of wear replace before operating If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the outdoor cooking appliance being put into operation USE only OEM replacement Do not modify original equipment Your grill has been designed and engineered to o...

Page 5: ... shed breezeways or other enclosed areas Store your grill in a well vented area with gas supply OFF If grill is stored INDOORS LP cylinder MUST be removed if equipped with one and store cylinder outdoors in a well ventilated area away from heat and where children may possibly tamper with it When using the optional side burner kit use pots that have flat bottoms and are large enough to cover entire...

Page 6: ...ROPANE SERIAL NUMBER _____________________________ DATE PURCHASED____________________________ DEALER NAME_______________________________ CITY STATE_________________________________ PLEASE RETURN REGISTRATION CARD TODAY pages 23 24 SAFETY YOUR GRILL IS DESIGNED FOR OUTDOOR USE ONLY Please thoroughly review all safety statements recapped on pages four and five on this manual and found throughout The...

Page 7: ...erminating in an LP gas supply cylinder valve outlet specified as applicable for Connection No 510 in the Standard for Compressed Gas Cylinder Valve Outlet and Inlet Connections ANSI CGA V 1 or Connection No 600 in the Compressed Gas Association s Limited Standard Cylinder Valve Outlet Connection for Propane Small Valve Series or a combination LP gas cylinder valve and QCC1 assembly complying with...

Page 8: ...us condition which can cause a fire to occur behind the valve assembly thereby damaging the grill and making it unsafe to operate DO NOT OPERATE THE GRILL UNDER UNPROTECTED COMBUSTIBLE CONSTRUCTION Use only in well ventilated areas Do not use in buildings garages tents sheds breezeways or any enclosed areas Keep the area surrounding the grill free from combustible materials trash or combustible fl...

Page 9: ...ined hose that is shown below attached see image for location Be certain hose is sufficiently tightened prior to connecting to propane cylinder Be sure to check the connection from the LP hose to the manifold with a soapy solution if you see bubbles tighten this fitting and check again LP HOSE AND REGULATOR CONNECTION TO MANIFOLD NATURAL GAS CONNECTION TO GRILL MANIFOLD NATURAL GAS REGULATOR ASSEM...

Page 10: ...STILL FAILS TO LIGHT CHECK THE GAS SUPPLY YOU COULD BE OUT OF LP GAS OR THE MAIN GAS SUPPLY FOR NATURAL GAS MAY HAVE BEEN TURNED OFF The lower lighting port will not light the rear burner This must be lit with the ignition system or a hand held ignitor Manual Lighting of Grill NOTE If grill is hot manual lighting tube may not work Allow grill to fully cool before relighting ELECTRODE ADJUSTMENT Th...

Page 11: ...sing flashback which could also damage your grill see illustration To remove spider webs and or other obstructions you must remove the burner and clean out the venturi with a long narrow bottlebrush Spider webs inside venturi THIS SHOULD BE DONE ROUTINELY AFTER THE GRILL HAS SET IDLE FOR EXTENDED PERIODS Your PGS grill has fine mesh brass screening placed inside the burner venturis to minimize thi...

Page 12: ...rust marks are more likely to be the result of small particles of ordinary steel which have become attached to the surface these have subsequently rusted in the damp environment The most common source of such particles is from wire wool scouring pads but contamination may also occur from carbon steel utensils and cast iron water supply pipes These brown marks are only superficial stains which will...

Page 13: ...er operation so no adjustments should be required Occasionally vibration during transport or variations in local fuels and gas pressure altitude or other external conditions might require minor burner adjustments Sometimes your burner will burn differently if your propane cylinder has been recently filled or it is near empty Sometimes air will need to be purged from your natural gas line A qualifi...

Page 14: ...oud to offer a full series of grills equipped with one hour gas timers built right into the controls This insures that the gas flow to the grill stops at one hour or less This prevents wasting a precious resource prevents damage done if grills are left on for hours or days at a time and provides peace of mind so you don t have to worry did I leave the grill on Below is an image of our S27T on a st...

Page 15: ...and long lasting use of timer The timer knob should turn freely if it impinges on the control panel it will stop and will not operate We recommend pulling timer knob off at least once a month and cleaning assembly with compressed air to remove any and all debris It is possible to break the knob if turned in the wrong direction Replacement knobs are available from AEI Corporation If timer fails to ...

Page 16: ...the grill to self clean the cooking grids and ceramic briquettes Most of your grilling will be done at MEDIUM and LOW settings The MEDIUM Setting The medium setting between HI and LO can be used for most meals including steaks chops burgers fish etc The medium setting may also be used to sear foods that have been cooked initially on the LO setting Cooking with the lid open or closed is a matter of...

Page 17: ...t Loaf Cakes Pies Cookies Casseroles 425 450 HI Biscuits Pizza Rolls THE MICROWAVE GRILL COMBO Your PGS Gas Grill and indoor microwave are a great combination Many meals that require long cooking times or defrost times may be started in the microwave and finished up on the grill The convenience of the microwave and great taste of the outdoor grill are an unbeatable combination for those with busy ...

Page 18: ...ight occur Sauces and marinades will tenderize flavor and garnish your beef dishes Your individual tastes coupled with experimentation will help create countless favorites With the exception of steaks and pork chops SLOW cooking will generally ensure tender meats Use MEDIUM heat for grilled foods including hamburgers and franks Use LO heat for all roasts and rotisserie recipes FROZEN MEATS Large r...

Page 19: ...ed flare up As a general rule brush all poultry with cooking oil to seal in the flavor and juices and cook on the LO heat setting AFTER pre heating Unlike other cuts of meat chicken and poultry can be barbecued ahead of time and kept warm or re heated prior to a later serving This flexibility makes poultry an excellent choice for large gatherings Poultry is popular any way you grill it It is also ...

Page 20: ...ck rotis with lid closed use a meat thermometer roast should reach 155 degrees ask your dealer about our INFRA BROIL rear burner kit there is nothing like it for rotis cooking Ribs Medium 15 20 minutes Sear ribs on HI setting briefly then turn down to medium place ribs in a grill safe dish to cook thoroughly Cook via the indirect method with burner underneath pan off and other burner Then Low 1 to...

Page 21: ...e of grill turn heat on other side of grill preheat grill for ten minutes Place Turkey with favorite stuffing breast side up on cooking grid above pan Use a meat thermometer to insure temperature on turkey meat reaches 185 degrees ASK YOUR DEALER ABOUT OUR INFRA BROIL REAR BURNER KIT THERE IS NOTHING LIKE IT FOR ROTIS COOKING The above guide will aid you in achieving excellent cooking results The ...

Page 22: ...vanized steel components Moon Rok ceramic briquettes and all other parts not previously noted will be free from defects in material and workmanship when subjected to normal domestic use and service for a period of one year from date of original purchase Commercial Installation Warranty Full one year replacement warranty for all parts on Legacy Timer equipped grills when used in a Commercial settin...

Page 23: ...23 PGS GRILLS BY AEI CORPORATION 2641 Du Bridge Ave P O BOX 16097 IRVINE CA 92623 6097 PH 949 474 3070 FAX 949 474 0559 C U T O U T M A I L ...

Page 24: ...______ PGS Serial Number_______________________ Reason for Choosing a PGS Grill ____TIMER ____Advertising _____Quality _____ Price ____Features ____Rec by Friend ___Other please write below __________________________________________________________________________________________ __________________________________________________________________________________________ This Grill Replaces _____Thi...

Page 25: ... REGULATOR ASSEMBLY NG 403827 403827 403827 403827 403827 28L LEFT SHELF BRACKET F CARTS 409L28 409L28 409L28 409L28 409L28 28R RIGHT SHELF BRACKET F CARTS 409R28 409R28 409R28 409R28 409R28 29L LEFT SIDE SHELF FOR CARTS 409L29 409L29 409L29 409L29 409L29 29R RIGHT SIDE SHELF FOR CARTS 409R29 409R29 409R29 409R29 409R29 30 MAIN BURNER 403930 403930 403930 403930 403930 31 GRATE FOR BRIQUETTE ROCKS...

Page 26: ...26 ...

Page 27: ...27 OWNER NOTES ...

Page 28: ...28 PGS GRILLS by AEI CORPORATION 2641 Du Bridge Ave P O BOX 16097 IRVINE CA 92623 6097 PH 949 474 3070 FAX 949 474 0559 Email info aeicorporation com ...

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