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PGO G-MAX 125, User Manual, Page: 40 / 48

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PGO G-MAX 125 User Manual Download Page 40

THE SPARK PLUG 

Spark plug is one of the important parts of the engine and it is easy to be checked. According to 

spark plug condition, you may infer the situation of the engine. The ideal color of the electrode should be 

light brown. If there’s any problem, please ask your dealers to check will be corroded & worn out due to 

the hotness and dirt for the time being. If happened, please change a new spark plug. 
 

•

Standard spark plug:      For 4T Engine C7HSA(NGK) ;  CR7HSA for EEC specification 

For 2T Engine BP7HS(NGK) ;  BPR7HS for EEC specification 

•

Spark plug gap : 0.6~0.7mm 

When checking the spark plug, please cleaning the surface of the washer and screw, the fasten it.   

•

Toroue: 1.2kgf- m 

NOTE: 

If there is no wrench or torque gauge can be used, please wrenching it by your fingers turn 1/4

∼

1/2 

and later use the wrench to fix it to the standard torque once 

available.     

 

EXCHANGE OF GEAR OIL 

l 

Please change the oil after first 300km ride, then it is 
recommended to change the gear oil every 2,500

∼

3,000 

kms. 

l 

Regular changing volume : 90 c.c. (SAE 140) 

~38~

 

Summary of Contents for G-MAX 125

Page 1: ...ope you will read and check it carefully This manual includes 3 kinds of engine displacement lG MAX 50 ALLORO 50 abbreviated as M2 50 is 2 stroke engine 2T 50cc displacement lG MAX 125 ALLORO 125 abbr...

Page 2: ...0 Air Cleaner 22 Tire 24 Throttle Grip 25 Lamp Signal Light 25 Switches 25 Fuel 25 Catalyst 26 Notation for operation and riding 27 Starting the engine 27 Warming up the engine 28 Brake operation 29 E...

Page 3: ...2 Gap of Brake Lever 8 Confirm Engine No Document 3 Lights and Horn 9 Owner s Manual 4 Fuel Tank and Fuel Kind 10 Operating Method Introduction 5 Engine Oil 11 Periodic Maintenance introduction 6 Dis...

Page 4: ...3 PGO Warranty Card Name Telephone Registration date Address Model Displacement CC Engine NO VIN 1 Customer Signature Dealer Signature...

Page 5: ...lified before your ride NEVER lend your scooter to an inexperienced rider 3 Many automobile scooter accidents happen because the automobile driver does not see the motorcyclist Make yourself conspicuo...

Page 6: ...he floorboards while riding A passenger should hold on to the scooter or the feet on then passenger foot pegs 7 Never leave your scooter unattended with the engine running 8 Moderate your speed when r...

Page 7: ...Part location 4 KICK STARTER SIDE STAND REAR LAMP AIR CLEANER MAIN STAND SEAT REAR RACK FRT BRAKE DISK BACK MIRROR THROTTLE GRIP FRT BRAKE LEVER REAR BRAKE LEVER HEAD LAMP FRT SIGNAL LAMP FUEL CAP...

Page 8: ...Because this manual is suitable for all G MAX ALLORO serial models there are many different operations between every model Once you see a model indication bar appears above the page for example The M...

Page 9: ...d on the rear side of the left crankcase 50 CC 125 150 CC NOTE The upper row is model type the lower row is the production serial numbers Your dealer need this number for ordering the parts please wri...

Page 10: ...IN is located stamped inside the inner front cover NOTE The first 9 digitals are model type the last 8 digitals are production serial numbers Your dealer need this number for ordering the parts please...

Page 11: ...this position All the power is cut off The key can be pulled out at this position All the power is cut off and the handle bar is locked at this position PUSH THE KEY AND TURN COUNTERCLOCKWISE This op...

Page 12: ...NGINE OFF INDICATOR If this indicator lights the engine can not be started 4 SPEED INDICATOR 5 FUEL GAUGE The fuel gauge shows the approximate fuel supply available At F full there are 7 0 liters appr...

Page 13: ...inside it Once replace the battery you have to settle the present time again a CLOCK MODE BUTTON Press to switch different displays after setting the parameter also press it to confirm b CLOCK ADJUST...

Page 14: ...cator will flash and tickling 2 Engine oil replacement indicator When appear Red color replace the 4T engine oil as soon as possible 3 Insert the key to reset the engine oil replacement counter it wil...

Page 15: ...3 Horn Button When the horn button is pressed the horn will sound 4 ENGINE RUN OFF Switch Press lower part to stop the engine and press upper part to run the engine 5 HEADLIGHT Switch ON Headlight po...

Page 16: ...ng turn the handle all the way to left and turn the key from to then remove the key NOTE Do not turn the key to while riding The scooter loss of control will occur SEATLOCK Push the key and turn count...

Page 17: ...in position Push the key and turn clockwise to open the fuel cap l Push the cap forward to lock it KICK STARTER LEVER Swing the lever outwardly Kick the lever down slowly till the gear stop then kick...

Page 18: ...ding weight is 5 KGS 2 If engine has been operating over a long time The luggage compartment become hot Do not put luggage in the temperature 3 Do not put important or fragile goods for securityreason...

Page 19: ...ricant 25 LUBRICANT Adjustments if necessary Check the oil level according to the request to refill oil 20 TIRE Check the pressure the wear out situation 24 CONTROLLER GAUGE CABLE Check if smooth oper...

Page 20: ...ustment 3 Apply the brake several times and check for free wheel rotation when released FRONT BRAKE The front brake will be on function when hold the handle and pull the right hand lever NOTE If the p...

Page 21: ...e problem is ruled out 2 BRAKE FLUID Disk Brake Check the fluid level Refill it if necessary Fluid Spec FMVSS Dot3 or SAE J1703 3 DISK BRAKE PAD Please refer to page 36 Please go to the PGO Dealer whe...

Page 22: ...self test light ON for about 2 seconds whenever turn on the main key if it lights on again after self test that reminds you have to fill the oil as soon as possible l Open the seat and lift the batter...

Page 23: ...e oil shall be replaced per 1 000 kilometers l Engine oil volume must be examined after engine warn up 2 3 minutes Be sure to execute on flat road l Draw out and examine the oil gauge Please refill if...

Page 24: ...ilter will keep dust away from the engine and also protect it against wearing out Please ask the dealer to check clean the filter periodically or by yourself ref page 33 1 4T Engine 100 125 CC Wet pap...

Page 25: ...ir filter will keep dust away from the engine and also protect it against wearing out Please ask the dealer to check clean the filter periodically or by yourself ref page 33 2 2T Engine 50 CC Sponge f...

Page 26: ...d should take into consideration before adjusting The normal tire pressure Front 1 5kg cm2 Rear 1 75kg cm2 2 SIMPLE CHECK Check the tire appearance before riding Please ask your dealer for repairing o...

Page 27: ...d all other indicator lights working well SWITCHES Make sure the switch of head lamp turn signal lamp brake lamp horn start button and over take lamp working well FUEL Be sure sufficient fuel in tank...

Page 28: ...ler cover 2 Don t try to use any fuel if it is not unleaded gas 3 Don t try to turn off the main switch when riding 4 Don t try to ride idle or stop on the surface of inflammable 5 Please keep your en...

Page 29: ...drawn from the ground before riding otherwise dangerous situation may occur due to your ignore STARTING ENGINE 1 Turn the main switch to 2 When the throttle is totally loosed hold the brake lever and...

Page 30: ...l Scooter riding after warning up the engine 1 Hold the brake lever and push down the central stand 2 Adjust the angle of rear view mirrors within visible field 3 Try the function of signal light bef...

Page 31: ...den stop will cause sliding or falling down 2 Use the braking carefully while you are turning improper use ofbrake may cause sliding 3 Slow down the speed when riding on the iron plate railway track w...

Page 32: ...operation causing high temperature in the engine Please read careful the following information 1 0 150 km Avoid over 1 2 throttling operation Cool down the engine 5 10 min hour Do not cruise by consta...

Page 33: ...the engine and pull out the key when parking the scooter NOTE 1 Please park your scooter away from the child pedestrians if the muffler is hot Do not park your scooter on a slop or soft ground to avoi...

Page 34: ...aintenance and lubrication should be acknowledge as an important instruction Meanwhile please pay your attention to the environment climate geography and riding status in order to set up a proper main...

Page 35: ...d Coarse oil filter on oil draining bolt 4T Clean or replace it if necessary Clean it per 3000km or replace it if required Air cleaner ALL Clean or replace it if necessary Air filter ALL Clean or repl...

Page 36: ...d adjust when engine is cool 0 08mm for IN EX Adjust it when necessary Carbon cleaning 2T Clean combustion carbon when engine output reduced Spark plug ALL Clear or replace if required V belt ALL Worn...

Page 37: ...make sure the engine runs smoothly NOTE 2 The exchange of brake fluid 1 After disassembling of brake main cylinder or caliper do change the new fluid 2 Check the fluid level often Refill if necessary...

Page 38: ...ge 33 2 Spark plug s checking please repair or replace if spark plug is dirty 3 Fuel system s checking please repair or replace if fuel pipe is jammed or broken 4 Muffler s checking please fix tightly...

Page 39: ...consumption of fuel Procedures of changing the air element 1 Take off the cover of filter 2 Draw the core of filter 3 Clean and dry by air compressor or replace it if necessary 4 Put the cover back ca...

Page 40: ...spark plug For 4T Engine C7HSA NGK CR7HSA for EEC specification For 2T Engine BP7HS NGK BPR7HS for EEC specification Spark plug gap 0 6 0 7mm When checking the spark plug please cleaning the surface...

Page 41: ...necessary NOTE Please contact to PGO dealer if the clearance is incorrect Rear brake check only for Drum brake model The indicator will help you to easily screen the status of brake function Please re...

Page 42: ...ake system and may cause the brake out of control Please check the brake fluid levelall the time and refill it if necessary 1 When checking the oil level please turn the handle bar assuring the brake...

Page 43: ...d to the standard level please check with your dealers FRONT FORK CHECK NOTE In order to avoid falling down please park you scooter firmly will be safe 1 Eyes checking If any scratched broken or leaki...

Page 44: ...th your dealers if the problem remains NOTE Do not use a higher ampere fuse than the standard one A different abnormal fuse will damage circuit system and may cause fire BATTERY The battery is in free...

Page 45: ...15 000 2 000 16 000 3 000 17 000 4 000 18 000 5 000 19 000 6 000 20 000 7 000 21 000 8 000 22 000 9 000 23 000 10 000 24 000 11 000 25 000 12 000 26 000 13 000 27 000 Please decrease maintenance peri...

Page 46: ...em lubrication system lubricant capacity 2 stroke P2 forced air cooling single 49 c c electric and kick separated pump SAE30 FC class 1 0 L 4stroke C1M forced air cooling single 124 9 c c electric and...

Page 47: ...ELEMENT FUEL gasoline capacity of tank UNLEADED ONLY 7 5L UNLEADED ONLY 7 5L UNLEADED ONLY 7 5L TIRE size front rear 120 70 12 130 70 12 120 60 13 130 60 13 120 60 13 130 60 13 ELECTRIC SYSTEM igniti...

Page 48: ...ter indicator high beam indicator signal indicator oil warning indicator 12V 35W 35W 1 12V 5W 21W 1 12V 3W 4 12V 10W 4 12V 1 7W 2 12V 1 7W 1 12V 1 7W 2 12V 1 7W 1 12V 35W 35W 1 12V 5W 21W 1 12V 3W 4 1...

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