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PFT PFT G4, Operating Instructions Manual, Page: 6 / 68

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PFT PFT G4 Operating Instructions Manual Download Page 6

 

 

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1.  Pump Motor 

 

7.  Water manifold  

2.  Mixing tube 

 

8.  Water inlet 

3.  Material hopper 

 

9.  Control box 

4.  Compressor 

 

10.  Tool box 

5.  Mortar output flange 

 

11.  Mixing Tube with Suction Flange 

6.  Pumping System TWISTER 

 

 

 

 

 

Summary of Contents for PFT G4

Page 1: ...OPERATING INSTRUCTIONS 0 1 3803 3 7 3 7 1 6 029 1...

Page 2: ......

Page 3: ...ut the machine s functions Read the manual thoroughly before you operate the machine PFT will not be liable for accidents and malfunctions that are caused by incorrect operation Proper operation and m...

Page 4: ...uring the initial phase of operation If necessary resetting should take place right after initial run without which faults are likely to set in After handing over the machine and approx two hours into...

Page 5: ...ic Safety Instructions 3 01 00 401 Settings 3 01 00 403 Mortar Pump 3 01 00 405 Setting Up the Machine 3 01 00 408 Mortar Consistency Spraying Gun and Nozzles Caps Interrupting Operation 3 01 00 415 E...

Page 6: ...BBBBBBBBBBBB ________________________________________________________________________________________ 1 Pump Motor 7 Water manifold 2 Mixing tube 8 Water inlet 3 Material hopper 9 Control box 4 Compre...

Page 7: ...___________________________________________________________________________ 1 Water from water supply 8 Pressure reducing valve 2 Gauge 9 Solenoid valve 3 Pressure switch 10 Tap 4 Pressure switch 11 N...

Page 8: ...86 2SHUDWLQJ DQG GLVSOD HOHPHQWV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB _____________________________________________________________________________...

Page 9: ...hood or an injection hood RPSO ZLWK WKH PDQXIDFWXUHU V PL LQJ LQVWUXFWLRQV The machine consists of portable individual components whose compact dimensions and low weight allow quick and easy transpor...

Page 10: ...information for the prevention of accidents 51 1 The Machine must only be operated in perfect working condition in full compliance with the operation instructions Defects or malfunctions which effect...

Page 11: ...off for maintenance and repair work ensure that it cannot switch back on accidentaly Do this by switching off the main switch removing the key or by attaching a warning sign to the main switch 10 Bef...

Page 12: ...________________________ DWHU SUHVVXUH VDIHW VZLWFK 2 1 bar switch on machine 1 9 bar switch off machine LU SUHVVXUH VDIHW VZLWFK 0 9 bar switch on machine 1 2 bar switch off machine 3UHVVXUH VZLWFK F...

Page 13: ...LUHFWLRQ RI URWDWLRQ RI SXPS PRWRU When the motor stars up it is essential that the ventilator wheel should be observed it must turn in an anti clockwise direction LUHFWLRQ RI URWDWLRQ RI VWDU ZKHHO...

Page 14: ...ack pressure when the machine is switched off 77 17 21 Use of mortar pressure gauge is a compulsory regulation in accordance with the accident prevention regulations of the employer s liability insura...

Page 15: ...that a new stator and a new rotor must run in and reliable pressure readings can only be made after one spray operation pump parts that neither attain the necessary conveying pressure nor maintain th...

Page 16: ...m with plaster mortar requires the pump to be operated at approx 25 30 bar If the rotors are in an unfavourable position in the stator the water flows back into the mixing chamber with a distinct gurg...

Page 17: ...ump art no 00 00 11 40 must be switched into the supply If a water pump is being used it can if there is sufficient static pre pressure be connected to the wired connector 230 V grey This prevents the...

Page 18: ...able must conform to the version H07 RN F 5 x 4 0 mm If there is a 5 pin connection the fused sockets for the connection of water pump hand lamp etc are available As a general principle we recommend u...

Page 19: ...to the left or the right side The direction of rotation is now selected If the switch is put to the left side it can be turned to O but cannot be turned to the right side The figure printed on the pl...

Page 20: ...Manual hand 1 The star wheel can be switched to the positions MANUAL ZERO AUTOMATIC MANUAL The star wheel always runs when the machine is connected and switched on In this position material can be add...

Page 21: ...tar wheel switch 1 to the automatic position Plug in dummy plug 2 The machine is now in operation The mortar consistency can now be tested with a bucket at the mortar outlet flange do not yet connect...

Page 22: ...le air hose to air manifold and spraying gun and open air tap at spraying gun 14 Switch on the compressor 15 Connect all the necessary mortar hoses together making sure that the seals are clean and in...

Page 23: ...ss the latching button and open the air tap on the spray gun The machine starts Now you can begin plastering First an extremely thin mixture comes out of the spray gun then the mortar comes out in the...

Page 24: ...ct Smaller spraying caps produce better atomization It is important that the distance between the air nozzle tube and the spraying cap opening is equal to the diameter of the spraying cap cf also page...

Page 25: ...ial to ensure that the pump and the hoses are depressurized Observe the reading on the mortar pressure gauge When work finishes switch off the material supply star wheel turn star wheel switch 1 to th...

Page 26: ...l mixing tube is clean Press red button OFF take out cleaner Put in cleaned mixing shaft Close motor hinged flange and lock with snap locks connect 7 pole plug at motor hinged flange For cleaning to t...

Page 27: ...e water connection valve Depressurize the water hose by opening the side water valve then carefully uncouple it Now disconnect the power supply cable If the machine is likely to remain unused for seve...

Page 28: ...p lit Motor protection switch activated Self latching button not pressed Protector defective Fuse defective Water protection switch wrongly adjusted Pump blocked Machine does not start LU Correct faul...

Page 29: ...hose or check compressor defective Air hose defective Air tap on spray gun defective Compressor provides too little air Air pipe on compressor not connected Mortar flow stops Poor mixture in mixing tu...

Page 30: ...by mortar that is too thick high pressure caused by too low water factor If necessary also replace rotor The fault indicator lamp goes on Overloading 1 Motor protection switch 16 A triggered pump mot...

Page 31: ...discharging mortar Other persons must not be in the vicinity of the machine Switch OFF star wheel motor 1 run pump motor briefly backwards by turning pole reversing switch red lamp change direction o...

Page 32: ...a the water outlet valve To this end the hose coupling transition adapter in the tool kit must first be connected to the mortar hose then to the water outlet valve Open the water valve to press out th...

Page 33: ...________________ 3URFHGXUH LQ FDVH RI IUHH LQJ WHPSHUDWXUHV After the machine has been cleaned 1 Turn off the water supply 2 Take out the mixing shaft 3 Turn off the water connection open the water ou...

Page 34: ...itch 1 and press the green switch ON 2 7 Switch ON air compressor 8 Press the water flow button The water is blown out of the manifold with compressed air at 1 5 bar for approx 1 min 9 Empty the mixin...

Page 35: ..._____ First disconnect the main power supply cable then all other cable connections To facilitate transport of the machine we recommend the following procedure Open snap lock at motor hinged flange pr...

Page 36: ...______________________ Disconnect compressor connections and take out compressor weight about 23 5 kg Take out mixing tube and transport all parts separately weight about 18 5 kg Lift up machine only...

Page 37: ...is used take out the compressor filter once a week and knock out the residue If the filter is heavily soiled it must be replaced 127 The rough side of filter must face inward The pressure reducing val...

Page 38: ...porthole opening of the injection hood 51 1 Do not open during pneumatic conveying and switch of the G 4 Standard before hand at the main switch and pull out the plug 3 7 GHOLYHU KRRG ZLWK HOHFWULFDO...

Page 39: ...the control cable to the control box coupling may need to be retro fitted and connect the remote control to the control box of the delivery hood In operation open the silo container outlet flap 3 7 D...

Page 40: ...SXPS 9 SDUW QR Voltage 230 V Single phase current 50 Hz Rated power 900 W Max power consumption 1 300 W Performance 3 000 l h at 2 6 bar 0RUWDU DLU KRVHV EUDFNHW SDUW QR The PFT mortar air hose bracke...

Page 41: ..._______________________________________ Circuit diagramme main current 3 01 00 602 Circuit diagramme control current 3 01 00 603 Hopper with frame unit 3 01 00 702 Star wheel unit 3 01 00 704 Mixing t...

Page 42: ...P O N QR S TUVW XYZ _ _ ab cd ef gih jk l m n jo pq N g o r s tu vc a wx d yz ef h a w x _ b v v a _ b v _b ef o N s l a ab d ef Q k q q h o o g w b v v p pq _ h cd h d b _b _ w x b c cb Ns Nn x x v b...

Page 43: ...BBBBBBBBBBBBB ________________________________________________________________________________________ 0 1 2 3 4 5 1 6 7 8 2 6 9 9 9 9 9 0 2 3 3 A 3 B C A D A 3 3 0 9 9 9 1 9 E 9 9 9 6 1 F 1 G H H I J...

Page 44: ...1 5 86 RSSHU ZLWK IUDPH XQLW TUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUTUTVTUTVTUT...

Page 45: ...0 70 61 10 Knob M 12 plastic DIN 319 7 1 20 20 72 10 Safety nut M10 DIN 985 galv 8 1 20 10 11 00 Gasket cleaning cover G 4 20 x 15 x 670 9 2 20 20 61 00 Hex screw M8 x 20 DIN 933 galv 10 4 20 20 72 00...

Page 46: ...67 1 5 86 6WDU ZKHHO XQLW WUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWV...

Page 47: ...VWUWVWUWUWVWUWVWUWUWVW BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ________________________________________________________________________________________...

Page 48: ...67 1 5 86 0L LQJ WXEH XQLW WUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUW...

Page 49: ...1 20 10 08 04 Spring 10 1 20 10 08 02 Snap lock 11 1 20 10 08 03 Handle for snap lock 12 2 20 20 85 19 Dowel pin 8 x 40 DIN 1481 13 1 20 20 85 22 Pin 8 H11 x 58 x 54 with washer and spline galv 14 1...

Page 50: ...7 67 1 5 86 SXPS XQLW WUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUW...

Page 51: ...Q 1 1 20 11 30 00 Rotor D6 3 2 1 20 11 55 00 Stator D6 3 white blue 3 3 20 20 89 00 Safety nut M12 DIN 985 galv 4 6 20 20 90 00 Washer B 13 DIN 125 galv 5 3 20 20 88 90 Hex screw M12 x 85 DIN 933 galv...

Page 52: ...67 1 5 86 RQWURO ER XQLW WUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWV...

Page 53: ...S 3 2 20 45 59 04 Contact element EK10 1 closer 4 4 20 45 59 03 Mounting adaptor 5 1 20 45 57 20 Push button green with monitor lamp 6 1 20 45 59 11 Contact element EK01 1 opener 7 1 20 45 59 10 Push...

Page 54: ...67 1 5 86 RQWURO ER XQLW WUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWV...

Page 55: ...l mounted socket CEE 4 x 16A 6h red no 1467 flange 92 x 100 2 1 20 45 27 51 Phase sequence relay 200 500 V type FPF 2 3 1 20 45 08 10 Motor protection switch 10 16 A 4 1 20 45 09 01 Motor protection s...

Page 56: ...1 5 86 DWHU DLU PDQLIROG XQLW WUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWU...

Page 57: ...8 ext thread socket 1 2 7 2 20 20 25 00 Hose clip 20 23 packing unit 10ST 8 1 20 21 35 00 Water air hose 1 2 x 580mm 9 1 20 20 21 00 EWO coupling male with socket 1 2 10 1 20 21 52 01 Handle for tap...

Page 58: ...1 5 86 DWHU DLU PDQLIROG XQLW WUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWU...

Page 59: ...int thread DIN 3523 30mm brass 7 1 20 20 33 00 Double nipple 1 2 x 100 no 23 galv 8 1 20 20 45 21 T piece 1 2 1 2 3 8 int thread no 130 galv 9 1 20 19 03 20 Tap 3 8 ext thread with socket 10mm 10 1 2...

Page 60: ...5 86 LU FRPSUHVVRU XQLW W SH WUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWU...

Page 61: ...al 4 1 20 13 22 20 Switch cover for K2 5 1 20 13 17 00 Clip cpl 6 1 20 45 09 01 Motor protection switch 1 6 2 5 A 7 1 20 13 40 00 Filter diam 100mm 8 2 20 20 20 00 EWO coupling female 1 4 ext thread n...

Page 62: ...67 1 5 86 6SUD JXQ XQLW WUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVWUWVWUWUWVW...

Page 63: ...BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ________________________________________________________________________________________ 1R 4W UW 1R HVLJQDWLRQ 1 1 20 19 00 11 Sprayi...

Page 64: ...2 three phase geared motors Pump motor Star wheel motor 400V 50Hz 5 5 kW 0 55 kW Power consumption Pump motor Star wheel motor 11 5 A at 400V 1 75A at 400V Dimensions Total width Total length Total he...

Page 65: ...VWUWVWUWUWVWUWVWUWUWVW BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ________________________________________________________________________________________...

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Page 68: ...ofen de Internet www pft de Art Nr 20 10 30 15 PFT G 4 USA 0 0M 10 2001 3 7 1 6 029 1 Alle Rechte und technischen nderungen vorbehalten nderungen Nachdrucke und fotomechanische Wiedergaben auch auszug...

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