TABLE OF CONTENTS
3
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SERVICE OPERATIONS................................................................................................................................. 41
Changing the engine oil and replacing the oil filter ..................................................................................41
Draining the relay box. .............................................................................................................................42
Replacing the air filter ..............................................................................................................................43
Removal of the transmission air filter .......................................................................................................45
Replacing the rollers and the drive belt....................................................................................................45
Removal of the spark plug .......................................................................................................................46
Draining the cooling circuit.......................................................................................................................46
Installing the valve clearance ...................................................................................................................48
Replacing the brake pads ........................................................................................................................50
Front brake.......................................................................................................................................50
Rear brake. ......................................................................................................................................50
Checking the brake fluid level ..................................................................................................................54
SERVICING THE ABS/MBS SYSTEM............................................................................................................ 55
Reminder .................................................................................................................................................55
Removal of the brake modulator ..............................................................................................................55
Re-installing the modulator ......................................................................................................................57
Bleed procedure.......................................................................................................................................58
Draining the rear brake circuit. .......................................................................................................................... 58
Bleeding the assistance circuit.......................................................................................................................... 60
Draining the front brake circuit. ......................................................................................................................... 61
MISCELLANEOUS OPERATIONS ................................................................................................................. 64
Procedure for reducing the fuel circuit pressure. .....................................................................................64
Checking fuel pressure ............................................................................................................................65
Removal of the fuel pump ........................................................................................................................66
Removal of the fuel gauge. ......................................................................................................................66
Removal of the throttle box ......................................................................................................................67
Removal of the lambda sensor ................................................................................................................68
Removal of the regulator..........................................................................................................................68
Removal of the radiator............................................................................................................................69
Removal of the engine mounting assembly .............................................................................................70
Removal of the engine .............................................................................................................................72
Removal of the fork. .................................................................................................................................76
Replacing the steering head cups............................................................................................................76
Removal of the fork. .................................................................................................................................76
Replacing the steering head cups............................................................................................................76
Steering system tightening method..........................................................................................................79
