SERVICE AND COMMISSIONING INS TRUCTIONS
Page 5
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SERVICE AND COMMISSIONING INS TRUCTIONS
Heavy duty servicing is for machines used under “harsh” conditions, driver temperament, short journeys
with engine cold, dusty regions, ambient temperature over 30°C.
Servicing operations
500 Kms
or 3 months
Every 3000 Kms
Every 6000 Kms
Check:
Idle adjustment
X
X
X
Throttle and oil pump
X
X
X
Front and rear brake lever
X
X
X
Functioning of electrical equipment
X
X
X
Fuel piping
X
X
X
Oil piping
X
X
X
Front and rear brake fluid piping
X
X
X
Coolant piping
X
X
X
Fuel heating piping
X
X
X
Tyre pressures
X
Tyre condition, pressure and wear
X
X
Front and rear brake fluid level
X
X
X
Coolant level
X
X
X
Battery electrolyte level
X
X
X
Tightness of nuts and bolts
X
X
X
Battery charge
X
X
Change
Inlet silence filter element
X
X
Front and rear brake pad
#X
#X
Gearbox oil
X
X
Chain-front sprocket-rear sprocket
#X
#X
Clutch discs
#X
Check and remove carbon
Piston
(1)
# Every 10000 kms
Cylinder head
(1)
# Every 10000 kms
Exhaust port
(1)
# Every 10000 kms
Check and lubricate
Chain tension and condition
X
X
X
Check and adjust
Clutch cable
X
X
Oil pump cable
X
X
Spark plug
X
X
Headlight height
X
X
Clean and adjust
Carburettor
X
X
Test machine
On road
X
X
X
(1) the need to remove carbon may be determined by checking the quantity of carbon in the cylinder exhaust port.
# if necessary
