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32X32 Digital Video Matrix Card Addendum

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32X32 Digital Video Matrix Card Addendum

Schematic (Sheet 1 of 9) • 32X32 Digital Video Matrix Card (REV 04) • SC33-1353

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Summary of Contents for Cougar Video

Page 1: ...Document No 81 9059 0344 0 Rev B PESA Switching Systems 330A Wynn Drive Huntsville AL 35805 Cougar Digital Video...

Page 2: ...10 15 95 Manual released for initial printing 04 30 96 Updated manual to incorporate ECO changes 04 20 98 Updated manual to incorporate ECO changes 03 02 01 Rev B Deleted Printing Specification per E...

Page 3: ...tching Systems Inc 330A Wynn Drive Huntsville AL 35805 Main Numbers Tel 256 726 9200 Fax 256 726 9271 Service Department Numbers Tel 256 726 9222 Fax 256 726 9268 National Sales Office PESA Switching...

Page 4: ...odifications distribution or display is prohibited All rights reserved Please address all comments or suggestions concerning this or other PESA manuals to Publications Department Attn Charles E Jaynes...

Page 5: ...ATTENTION ALL EQUIPMENT ITEMS MANUFACTURED BY OR SOLD BY PESA SWITCHING SYSTEMS INC SHOULD BE SERVICED BY QUALIFIED SERVICE PERSONNEL OR BY QUALIFIED SERVICE TECHNICANS ONLY ATTENTION...

Page 6: ...Selection 2 5 Output Code 2 6 Input Code 2 7 2 9 System Controller Card Installation 2 8 2 10 PS70V Setting Line Voltage 2 9 2 11 PS70V Power Supply Installation 2 9 2 12 32X32 Digital Video Matrix C...

Page 7: ...outing Switcher Rear View 2 11 Section 3 Operation 3 1 Operation of the Cougar Digital Video Routing Swit 3 1 General 3 1 3 2 Regulator Fault LED Red 3 1 3 3 CPU Fault LED Red 3 1 3 4 Power OK LED Gre...

Page 8: ...6 Schematics 6 1 Schematics 6 1 General 6 1 Cougar Mainframe CD63 0758 6 2 Cougar Chassis CD63 0759 6 3 32X32 Video Backplane CA25 1281 6 4 SC33 1281 6 6 32X32 Digital Video Matrix Card CA25 1278 6 8...

Page 9: ...mainte nance Section 6 SCHEMATICS gives a complete package of techni cal documents such as schematics and assembly drawings Section 7 PARTS LIST provides a detailed list of system parts and components...

Page 10: ...er failure The Cougar Digital Video Matrix Card features easily visible LED indicators for quick view of critical voltage and circuit conditions The Cougar Frame comes equipped with one control port t...

Page 11: ...roduction Section 1 4 98 P N 81905903440 page 1 3 INTRO DUCT IO N 1 INTRO DUCT IO N 1 Digital Video 1 2 General Description Continued Figure 1 1 Cougar Digital Video Routing Switcher Front and Rear Vi...

Page 12: ...240 meters of Belden 8281 or equivalent cable for data rates up to 270Mbit s and 0 to 150 meters for data rates up to 360Mbit s Number 32 OUTPUTS Impedance 75 Ohm BNC Return Loss 15dB 5MHz to 270MHz...

Page 13: ...the Cougar Digital Video Frame will be config ured for the intended system at the factory Before attempting to install any frame matrix card controller card or power supply this section should be rea...

Page 14: ...e the ambient temperature does not exceed 40 C 104 F inside the equipment rack 2 5 Mounting The Cougar Digital Video Routing Switcher is rack mountable in a stan dard 19 equipment rack Sufficient spac...

Page 15: ...racks as a guide If cables are run along the floor do not allow them to lay in the work area behind the racks Stepping or tripping on the cables may result in connections being pulled free or wire br...

Page 16: ...ting Switcher on lower left hand side of the backplane Switch numbers are 1 through 8 right to left Switches 1 6 select level codes 0 through 62 Switches 7 and 8 are not used their position is unimpor...

Page 17: ...L 6 0 0 0 1 1 0 STROBE LEVEL 7 0 0 0 1 1 1 UP TO STROBE LEVEL 62 1 1 1 1 1 0 2 7 Level Code Strobe Selection Continued Figure 2 4 Coding Switch Locations 2 8 Output Input Code Selection Input and outp...

Page 18: ...ns Output code 0 is all switches on down or all switches in the physical 1 position SWITCH POSITION 7 6 5 4 3 2 1 0 OUTPUTS OUTPUT CODE 0 0 0 0 0 0 0 0 0 0 32 OUTPUT CODE 1 0 0 0 0 0 0 0 1 33 64 OUTPU...

Page 19: ...ctions Input code 0 is all switches on down or all switches in the physical 1 position SWITCH POSITION 7 6 5 4 3 2 1 0 INPUTS INPUT CODE 0 0 0 0 0 0 0 0 0 0 32 INPUT CODE 1 0 0 0 0 0 0 0 1 33 64 INPUT...

Page 20: ...Cougar Digital Video Routing Switcher 2 Carefully push the System Controller Card into the Cougar Digital Video Routing Switcher until the circuit card connectors make initial contact with backplane...

Page 21: ...moving the two screws that secure the cover These screws also secure the PC board to the mounting tray Be sure to replace both screws Tighten securely but avoid cracking the plastic cover Caution To a...

Page 22: ...h the top of the Cougar Digital Video Routing Switcher 2 12 32X32 Digital Video Matrix Card Installation The 32X32 Digital Video Matrix Card is installed in the lower portion of the Cougar Digital Vid...

Page 23: ...ol panels to the Cougar Digital Video Routing Switcher Bidirectional communications between the internally installed System Controller s and the various models of PESA s low cost RCP control panels ar...

Page 24: ...onnectors allow for the bi directional transmission of data The pinout of control connector J15 is as follows PIN NO DESCRIPTION 1 GROUND 2 RX DATA 3 TX DATA 4 GROUND 5 SPARE 6 GROUND 7 RX DATA 8 TX D...

Page 25: ...supplies to allow the Cougar Digital Video Routing Switcher to power additional video equipment items External power supplies must be diode isolated from the internal power supply An 1N5821 or equiva...

Page 26: ...nect the external sync sources to the reference inputs using Belden 8281 coaxial cable or equivalent Be sure to properly terminate the external sync sources into 75 ohms 2 Connect the primary external...

Page 27: ...cable between J18 and the additional video equipment 8 If desired connect an external alarm to the power supply 1 alarm connector primary power supply If a secondary redundant power supply is install...

Page 28: ...cause this LED to light However in the event of a total power outage this LED will be rendered inoperable 3 3 CPU Fault LED Red The CPU Fault LED CR6 is utilized to visually indicate a microprocessor...

Page 29: ...status in formation to the controller Matrix input output and level coding is read from the backplane through U50 thru U53 U65 U55 and U59 provide ad dress decoding for the 32X32 Digital Video Matrix...

Page 30: ...backplane to drive the chassis fan U76 pro vides power to the heatsink fan used to cool U49 U95 monitors all pri mary circuit card voltages for out of voltage range conditions 15 If a fault is sensed...

Page 31: ...fiers with capacitor input filters provid ing positive and negative voltages with respect to ground After the filters series diodes are used to allow supplies to be paralleled for redundancy The diode...

Page 32: ...AIRS OR ADJUSTMENTS 5 2 General The Cougar Digital Video Routing Switcher is designed to produce the proper digital video levels throughout the frame There are no adjustments on the 32X32 Digital Vide...

Page 33: ...factured to give long trouble free service with minimum maintenance requirements If problems do occur follow the troubleshooting procedure provided in this section If additional technical assistance i...

Page 34: ...efore troubleshooting the Cougar Digital Video Routing Switcher or its associated circuit cards review Sections 3 and 4 of this manual Use the functional descriptions and adjustment procedures to quic...

Page 35: ...e Cougar Digital Video Routing Switcher and its associated circuit cards If the inherent stability and reliability are to be maintained replacement parts must be of the same quality A replacement part...

Page 36: ...acement of the two power supply fuses is accomplished by discon necting power to the unit removing the power supply and disassembling the fuse holder on the rear of the supply The replacement value of...

Page 37: ...Video Routing Switcher Please refer to this section when troubleshooting the equipment or replacing defective parts Description Dwg No Page No Cougar Mainframe CD63 0758 6 2 Cougar Chassis CD63 0759...

Page 38: ...page 6 2 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Configuration Drawing Cougar Mainframe CD63 0758...

Page 39: ...page 6 3 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Configuration Drawing Cougar Chassis CD63 0759...

Page 40: ...page 6 4 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Component Assembly Sheet 1 of 2 32X32 Video Backplane CA25 1281...

Page 41: ...page 6 5 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Component Assembly Sheet 2 of 2 32X32 Video Backplane CA25 1281...

Page 42: ...page 6 6 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Schematic Sheet 1 of 2 32X32 Video Backplane SC33 1281...

Page 43: ...page 6 7 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Schematic Sheet 2 of 2 32X32 Video Backplane SC33 1281...

Page 44: ...page 6 8 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Component Assembly Sheet 1 of 2 32X32 Digital Video Matrix Card CA25 1278...

Page 45: ...page 6 9 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Component Assembly Sheet 2 of 2 32X32 Digital Video Matrix Card CA25 1278...

Page 46: ...page 6 10 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Schematic Sheet 1 of 9 32X32 Digital Video Matrix Card SC33 1278...

Page 47: ...page 6 11 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Schematic Sheet 2 of 9 32X32 Digital Video Matrix Card SC33 1278...

Page 48: ...page 6 12 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Schematic Sheet 3 of 9 32X32 Digital Video Matrix Card SC33 1278...

Page 49: ...page 6 13 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Schematic Sheet 4 of 9 32X32 Digital Video Matrix Card SC33 1278...

Page 50: ...page 6 14 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Schematic Sheet 5 of 9 32X32 Digital Video Matrix Card SC33 1278...

Page 51: ...page 6 15 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Schematic Sheet 6 of 9 32X32 Digital Video Matrix Card SC33 1278...

Page 52: ...page 6 16 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Schematic Sheet 7 of 9 32X32 Digital Video Matrix Card SC33 1278...

Page 53: ...page 6 17 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Schematic Sheet 8 of 9 32X32 Digital Video Matrix Card SC33 1278...

Page 54: ...page 6 18 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Schematic Sheet 9 of 9 32X32 Digital Video Matrix Card SC33 1278...

Page 55: ...page 6 19 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Configuration Drawing Power Supply Assembly CD63 0683...

Page 56: ...page 6 20 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Component Assembly Power Supply Card CA25 1162...

Page 57: ...page 6 21 SCHEM A TI C S 6 4 98 P N 81905903440 Digital Video Schematics Section 6 Schematic Power Supply Card SC33 1162...

Page 58: ...d with the Cougar Digital Video Routing Switcher Refer to each list by name of card board or section of the equipment requiring replacement parts Part Part Number Page Cougar Mainframe 81906517410 7 2...

Page 59: ...SCREW 4 40x1 25 PN HD PHI 8 EA REF FAN 81902202647 SCREW 4 40x1 4 SIMM PANHD 4 EA 81902202980 6 WING NUT 2 EA REF AIR FILTER 81902202990 SCREW 8 32x1 2 WING HEAD 3 EA REF P S SHIPPING SCREWS 81902908...

Page 60: ...ection 7 Cougar Chassis 81906517510 81902105220 CARD GUIDE PLASTIC 3 6 EA 81902201409 SCREW 4 40x1 4 FLT HD PHI 6 EA 81902202647 SCREW 4 40x1 4 SIMM PANHD 3 EA 81903463790 TRAY 32x32 CHASSIS 1 EA 8190...

Page 61: ...POS DIP 16 PIN 3 EA S1 S2 S3 81902903061 CONN 6 POS MNL FEMALE RED 1 EA J18 81902906486 CONN BNC PRESS IN 75 OHM 68 EA J25 J92 81902906908 CONN 96 PIN MALE PRESS IN 6 EA J1 J2 J5 J6 J7 J8 81902906932...

Page 62: ...D SIMM 4 EA REF U73 U74 81902301080 INDUCTOR 20uH 2A TOROIDAL 3 EA L18 L19 L22 81902301280 TRANSFORMER CUST SDV24x16 1 EA T1 81902301300 TRANSFORMER SDVDA3001 1 EA T2 81902301330 INDUCTOR 30 UH CUSTOM...

Page 63: ...805 1 EA R269 81906612320 RESISTOR 2 55K 1 0805 3 EA R268 R270 R277 81906612340 RESISTOR 2 67K 1 0805 2 EA R282 R285 81906612460 RESISTOR 3 57K 1 0805 3 EA R272 R273 R284 81906612500 RESISTOR 4 02K 1...

Page 64: ...C310 C312 81906800016 TRANS SMT MMBT3904LT1 1 EA Q3 81906800065 TRANS SMT MMBZ5234B 1 EA CR1 81906800107 TRANS SMT MMBT3906L 5 EA Q1 Q2 Q4 Q5 Q6 81906800230 DIODE MBR340 40V 3A SHTTK 4 EA CR10 CR11 CR...

Page 65: ...R159 R161 R163 R165 R167 R169 R171 R173 R175 R177 R179 R181 R219 R228 R233 R236 R241 R242 R248 R348 R379 R478 R487 R492 R493 R498 R499 R502 C33 C35 C37 C39 C41 C43 C45 C47 C49 C51 C53 C55 C57 C59 C61...

Page 66: ...6 PN HD PHI 2 EA 81902200120 SCREW 4 40x1 4 PN HD PHIL 2 EA 81902200674 SCREW 8 32x3 16 PH SS PHI 1 EA 81902200898 WASHER 10 SPLIT LOCK 1 EA 81902200906 WASHER 10 FLAT 1 EA 81902201011 SCREW 10 32 x 1...

Page 67: ...NS MPSA77 PNP TO 92 2 EA Q1 Q2 81901500173 ZENER 1N5244 14V 9MA 2 EA D13 D12 81901500587 DIODE 1N4001 3 EA D9 D10 D11 81901500910 DIODE MBR745 SCHKY TO 220 8 EA D1 D8 81901602318 IC 4N33 OPTO DARLNGTN...

Page 68: ...nnected NOTE The PS130 Power Supply replaces the power supply formerly used to power the PESA equipment item referenced in the technical manual to which this addendum is attached This addendum takes p...

Page 69: ...Hz automatically 3 15A 250VAC AC line fuses provide over load protection CAUTION Disconnect AC Power Cord Before Removing Power Supply In the event of a PS130 Power Supply failure PESA suggets returni...

Page 70: ...e power supply s AC line input connector To power down a PS130 Power Supply and its associated routing switcher frame take the following steps 1 If applicable disconnect any DC power looped to and fro...

Page 71: ...Power Supply Removal To remove the PESA equipment item s power supply or power supplies take the following steps 1 Disconnect the AC power cord connected to the power supply to be removed 2 Remove or...

Page 72: ...with a set of power supply circuit card guides in the equipment item and repeat step 2 Fuse Replacement CAUTION DOUBLE POLE NEUTRAL FUSING To replace the PS13O Power Supply line fuses take the follow...

Page 73: ...rear panel of the Cougar Video Frame is as follows Pin 1 DATA Pin 2 DATA Pin 3 Shield The pinout for the Control Port Connector on the rear panel of the RCP Control Panel is as follows Pin 1 DATA Pin...

Page 74: ...98 Cougar Video Frame Control Panel Connection page 2 Cougar Video Frame Panel Connection Figure 2 Cougar or Jaguar Video Frame Control Panel Port to the First Control Panel in a Daisy Chain Connectio...

Page 75: ...3 98 Cougar Video Frame Control Panel Connection page 3 Cougar Video Frame Panel Connection Figure 3 Control Panel Port to Control Panel Port Connection...

Page 76: ...Manual P N 81905903440 when troubleshooting or replacing parts on the updated 32X32 Digital Video Matrix Card Parts Lists The Parts Lists in this section have been grouped according to each assembly...

Page 77: ...32 Digital Video Matrix Card Addendum 32X32 Digital Video Matrix Assembly 81906518860 81902105050 LABEL BARCODE 1 5 x0 25 1 EA 81902202647 SCREW 4 40x1 4 SIMM PANHD 5 EA 81903464290 SHIELD VIDEO MATRX...

Page 78: ...9 81902413530 PCB 32X DIGITAL VID MTRX 1 EA 81902700880 FUSE 5A PICO AXIAL 125V 2 EA F1 F2 81902903160 HEADER 2 PIN MTA LOCKING 1 EA J5 81902905934 CONN 2 PIN MTA 100 24AWG 1 EA REF FAN 81902906668 CO...

Page 79: ...85 R186 R191 R409 R412 R415 R418 R421 R424 R427 R430 R436 R442 R443 R444 R433 R448 R449 R488 81906611930 RESISTOR 1 0K 1 0805 SMT 5 EA R204 R205 R234 R235 R238 81906612264 RESISTOR 2 21K 1 0805 2 EA R...

Page 80: ...C152 C154 C156 C158 C160 C194 C196 C198 C200 C202 C204 C206 C208 C210 C212 C214 C216 C218 C220 C222 C224 C302 C313 81906770060 CAP 10MF 6 3V TANT CASE B 3 EA C283 C299 C317 81906800016 TRANS SMT MMBT...

Page 81: ...OT PLACEDITEMS NOT PLACED ON EBOM 0 EA R65 R67 R69 R71 R73 R75 R77 R79 R81 R83 R85 R87 R89 R91 R93 R95 R345 R347 R349 R351 R353 R355 R357 R359 R361 R363 R365 R367 R369 R371 R373 R375 R99 R114 R119 R13...

Page 82: ...ematics This section contains the schematic diagrams and parts location diagrams for the 32X32 Digital Video Matrix Card Please refer to this section when troubleshooting the equipment or replacing de...

Page 83: ...4 98 32X32 Digital Video Matrix Card Addendum page 8 32X32 Digital Video Matrix Card Addendum Component Assembly Sheet 1 of 2 32X32 Digital Video Matrix Card REV 02 CA25 1353...

Page 84: ...4 98 32X32 Digital Video Matrix Card Addendum page 9 32X32 Digital Video Matrix Card Addendum Component Assembly Sheet 2 of 2 32X32 Digital Video Matrix Card REV 02 CA25 1353...

Page 85: ...4 98 32X32 Digital Video Matrix Card Addendum page 10 32X32 Digital Video Matrix Card Addendum Schematic Sheet 1 of 9 32X32 Digital Video Matrix Card REV 04 SC33 1353...

Page 86: ...4 98 32X32 Digital Video Matrix Card Addendum page 11 32X32 Digital Video Matrix Card Addendum Schematic Sheet 2 of 9 32X32 Digital Video Matrix Card REV 04 SC33 1353...

Page 87: ...4 98 32X32 Digital Video Matrix Card Addendum page 12 32X32 Digital Video Matrix Card Addendum Schematic Sheet 3 of 9 32X32 Digital Video Matrix Card REV 04 SC33 1353...

Page 88: ...4 98 32X32 Digital Video Matrix Card Addendum page 13 32X32 Digital Video Matrix Card Addendum Schematic Sheet 4 of 9 32X32 Digital Video Matrix Card REV 04 SC33 1353...

Page 89: ...4 98 32X32 Digital Video Matrix Card Addendum page 14 32X32 Digital Video Matrix Card Addendum Schematic Sheet 5 of 9 32X32 Digital Video Matrix Card REV 04 SC33 1353...

Page 90: ...4 98 32X32 Digital Video Matrix Card Addendum page 15 32X32 Digital Video Matrix Card Addendum Schematic Sheet 6 of 9 32X32 Digital Video Matrix Card REV 04 SC33 1353...

Page 91: ...4 98 32X32 Digital Video Matrix Card Addendum page 16 32X32 Digital Video Matrix Card Addendum Schematic Sheet 7 of 9 32X32 Digital Video Matrix Card REV 04 SC33 1353...

Page 92: ...4 98 32X32 Digital Video Matrix Card Addendum page 17 32X32 Digital Video Matrix Card Addendum Schematic Sheet 8 of 9 32X32 Digital Video Matrix Card REV 04 SC33 1353...

Page 93: ...4 98 32X32 Digital Video Matrix Card Addendum page 18 32X32 Digital Video Matrix Card Addendum Schematic Sheet 9 of 9 32X32 Digital Video Matrix Card REV 04 SC33 1353...

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