Perma Pure BALDWIN 225CE Instruction Manual Download Page 1

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Perma Pure LLC

Tel: 732-244-0010

P.O. Box 2105, 8 Executive Drive Tel:

800-337-3762

(toll free US)

Toms River, NJ 08754

Fax: 732-244-8140

www.permapure.com

Email: [email protected]

NSTRUCTION

ANUAL

CLASSIC THERM-ELECTRIC COOLER

Classic Model 225CE

Summary of Contents for BALDWIN 225CE

Page 1: ...Pure LLC Tel 732 244 0010 P O Box 2105 8 Executive Drive Tel 800 337 3762 toll free US Toms River NJ 08754 Fax 732 244 8140 www permapure com Email info permapure com INSTRUCTION MANUAL CLASSIC THERM...

Page 2: ...anty 4 C Principle of Operation 5 D Installation 8 E Start up Procedure 9 F LED Summary 10 G Setpoints 11 H Optional Relay Board 13 I New Jersey Thermocouple Option 14 J Troubleshooting 15 K Spare Par...

Page 3: ...rable for any particular use or application 2 Buyer takes sole responsibility for the use and applications to which the product is put and Buyer shall conduct all testing and analysis necessary to val...

Page 4: ...112 BTU Hr 118kJ Hr Dimensions 9 25 x 9 00 x 7 50 in HWD 23 5 x 22 5 x 19 0 cm Weight 16 lbs 7 3 kg Maximum Inlet Sample Temperature 392 F 200 C SS Glass Impingers 280 F 138 C Kynar Impinger Maximum I...

Page 5: ...stable constant low dewpoint The Baldwin cooler prevents water condensation in sample pre filters sample pumps and gas analyzers For gas analyzers where water vapor is an interferant a stable repeatab...

Page 6: ...teel Durinert a corrosion resistant inert coating over 316L stainless steel PVDF Kynar or glass is mounted within a thermally insulated heat transfer block bored to receive the heat exchanger without...

Page 7: ...apor condenses the condensate exits the heat exchanger through the bottom drain connection Particulate matter which passes through the sample cooler is removed by an optional Baldwin pre filter locate...

Page 8: ...tandard compression type tube fittings with Teflon ferrules PVDF Kynar heat exchangers use all Kynar standard compression type tube fittings with Teflon ferrules Baldwin cannot warrantee against damag...

Page 9: ...board Install the blue conductor Neutral in the left terminal of the same terminal connector Plug in the power cord to a properly grounded main circuit The Ready Green LED will come on within 3 minut...

Page 10: ...point If either Green LED fails to light it can indicate various problems The most obvious is overload Check the incoming sample gas temperature moisture content and flowrate through the heat exchange...

Page 11: ...or to the Channel One Thermocouple Input TB1 left hand side terminal the Yellow Wire to the terminal marked Y and the Red Wire to the terminal marked R Connect a Voltmeter between ground and TP3 the R...

Page 12: ...e capacitor Set the Thermocouple Generator to 0o C Set the Voltmeter to 20 VDC range 2 Adjust POT 5 the Zero Pot to obtain a 0 VDC reading on the Voltmeter 3 Set the Thermocouple Generator to 10 C 4 A...

Page 13: ...ide of Pump Motor to the LINE voltage b Connect the other side of the Pump Motor to TB2 NO normally open c Connect the NEUTRAL to TB2 C common READY function If the READY function is not needed place...

Page 14: ...e thermocouple The K identifies the thermocouple itself as a type K thermocouple The 5 is the height of the heat exchangers In addition Baldwin offers an optional temperature transmitter board for sig...

Page 15: ...erature but is below ready temperature System loading Calibration and set temperature adjustment Ensure system loading is not exceeding cooler capacity Adjust as necessary Impinger temperature cycles...

Page 16: ...re Parts 16 For further service assistance contact Perma Pure LLC P O Box 2105 8 Executive Drive 08755 Toms River NJ 08754 Tel 800 337 3762 toll free U S Tel 732 244 0010 Fax 732 244 8140 Email info p...

Page 17: ...ndard 2PBM 001 Peristaltic Pump Motor Only 115V AC 60 Hz 2PBT 002PK Peristaltic Pump Tubing Norprene Size 17 10 feet 3KPA 001 Sample Pump Assembly Single Head w Check Valve 115V 2PAS 008 Sample Pump S...

Page 18: ...losure 2PBM 003 Peristaltic Pump Head Only Standard 2PBM 001 Peristaltic Pump Motor Only 115V AC 60 Hz 2PBT 002PK Peristaltic Pump Tubing Norprene Size 17 10 feet 3KPA 002 Sample Pump Assembly Dual He...

Page 19: ...19 APPENDIX A MODEL 225...

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Page 22: ...BALDWIN ENVIRONMENTAL INC...

Page 23: ...BALDWIN ENVIRONMENTAL INC...

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Page 25: ...5vdc 5vdc R1 100K 5vdc 5vdc R7 2K R6 24 9K C7 47uf C6 47uf R3 200K POT2 100K SPAN R9 249K POT4 20K TEMP1 5vdc 5vdc 5vdc READY R11 200K R8 100K C10 47uf C8 1uf 500Hz R5 24 9K R4 2 2M POT3 20K TEMP C4...

Page 26: ...TR 13 OSC OUT 5 OSC CAP 7 U4 LM1830 VCC VCC 1 2 3 4 TB2 F1 3A VCC 1 2 3 4 5 6 P1 5vdc VCC TEMP1 TEMP2 VCC 2 3 7 6 5 1 8 4 U3 LM311 C10 001uf C7 1uf C6 1uf C12 1uf R4 470K VCC POT1 10K TEMP1 5vdc TEMP2...

Page 27: ...20 APPENDIX B SAMPLE CONDITIONING SYSTEM...

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Page 35: ...intended for gaseous operation eliminate liquids entering pump 6 Nominal running amps for Mini Dia Vac at 115 230 volts are 1 7 0 8 B Maintenance Procedures 1 Motor oiling No oiling or other lubricat...

Page 36: ...e against small gas leaks through screw heads and may be essential in vacuum applications where outside air contamination cannot be tolerated After tightening the screw the excess Teflon should be tri...

Page 37: ...E Related Torque Values 1 Head bolts 110 inch pounds 2 Valve body screws and Diaphragm plate screws 70 inch pounds Dia Vac is a Registered Trademark of Air Dimensions Inc...

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Page 40: ...2 ODCT DCT P I 25 5KPING KPK 2WOR EE...

Page 41: ...sert smaller prong of loading key between the top of the rotor and tubing Push key in as far as possible c Push down and turn key counterclockwise ccw completely around the rotor The key will push the...

Page 42: ...four wingnuts Number of heads To be mounted Cold rolled steel Order number Stainless steel Order number 1 2 3 4 MN 07013 02 MN 07013 03 MN 07013 03 MN 07013 07 MN 07013 04 MN 07013 05 MN 07013 08 MN...

Page 43: ...179 25 77 3 13 15 5 0 163 24 75 2 94 16 3 0 148 23 73 2 77 17 1 0 135 22 72 2 61 18 0 0 123 21 70 2 46 19 2 0 112 20 68 3 31 20 4 0 102 19 66 2 17 22 8 0 084 18 64 2 04 24 11 0 069 17 63 1 91 26 15 0...

Page 44: ...63 3 257 39 3 44 47 0609 80 0 325 49 7 42 44 0768 101 410 62 7 40 40 0966 127 516 78 9 38 36 1209 159 644 98 6 36 33 1507 198 804 122 9 34 29 1873 246 1 00 152 32 26 2318 305 1 24 189 30 22 2859 376 1...

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