i07466004
Maintenance
Interval
Schedule
When
Required
“ Battery - Replace” . . . . . . . . . . . . . . . . . . . . . . . . . 53
“ Battery or Battery Cable - Disconnect” . . . . . . . . . 54
“ Engine - Clean” . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
“ Engine Air Cleaner Element - Replace” . . . . . . . . 63
“
Engine
Oil
Sample
-
Obtain”
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
66
“ Fuel System - Prime” . . . . . . . . . . . . . . . . . . . . . . . 70
“Overhaul (Major)” . . . . . . . . . . . . . . . . . . . . . . . . . . 78
“Overhaul
(Top
End)”
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
79
“
Severe
Service
Application
-
Check”
.
.
.
.
.
.
.
.
.
.
.
80
Daily
“ Cooling System Coolant Level - Check”. . . . . . . . 62
“ Driven Equipment - Check” . . . . . . . . . . . . . . . . . . 63
“ Engine Air Cleaner Service Indicator - Inspect” . . 64
“ Engine Oil Level - Check” . . . . . . . . . . . . . . . . . . . 66
“ Fuel System Primary Filter/Water Separator -
Drain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
“Walk-Around Inspection” . . . . . . . . . . . . . . . . . . . . 81
Every 50 Service Hours or Weekly
“ Fuel Tank Water and Sediment - Drain” . . . . . . . . 73
Initial 100 Service Hours
“ Alternator Pulley - Check” . . . . . . . . . . . . . . . . . . . 53
“ Fan Drive Pulley - Check” . . . . . . . . . . . . . . . . . . . 69
Every 300 Service Hours
“ Engine Oil and Filter - Change”. . . . . . . . . . . . . . . 67
Initial 500 Service Hours
“ Engine Valve Lash - Inspect/Adjust” . . . . . . . . . . . 69
“ Fuel Injector - Inspect/Adjust” . . . . . . . . . . . . . . . . 70
Every 500 Service Hours or 1 Year
“ Battery Electrolyte Level - Check” . . . . . . . . . . . . 54
“ Belts - Inspect/Adjust/Replace”. . . . . . . . . . . . . . . 57
“ Belts - Inspect/Adjust/Replace”. . . . . . . . . . . . . . . 58
“ Engine Crankcase Breather - Clean” . . . . . . . . . . 65
“ Fuel System Primary Filter - Replace” . . . . . . . . . 71
“
Hoses
and
Clamps
-
Inspect/Replace”.
.
.
.
.
.
.
.
.
.
74
Every 1000 Service Hours or 1 Year
“ Fuel System Secondary Filter - Replace”. . . . . . . 72
Every Year
“ Crankshaft Vibration Damper - Inspect” . . . . . . . . 62
“ Engine Mounts - Inspect” . . . . . . . . . . . . . . . . . . . 65
“ Engine Protective Devices - Check” . . . . . . . . . . . 69
Every 1000 Service Hours
“ Aftercooler Core - Inspect” . . . . . . . . . . . . . . . . . . 53
“ Radiator - Clean” . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Every 2000 Service Hours
“ Engine Valve Lash - Inspect/Adjust” . . . . . . . . . . . 69
“ Fuel Injector - Inspect/Adjust” . . . . . . . . . . . . . . . . 70
Every 6000 Service Hours or 3
Years
“ Cooling System Coolant Extender (ELC) -
Add” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Every 7500 Service Hours
“ Alternator - Inspect” . . . . . . . . . . . . . . . . . . . . . . . . 53
“ Engine Oil Pump - Inspect” . . . . . . . . . . . . . . . . . . 66
“ Fuel Injector - Replace” . . . . . . . . . . . . . . . . . . . . . 70
“ Fuel Transfer Pump (Lift Pump) - Inspect” . . . . . . 74
“ Starting Motor - Inspect” . . . . . . . . . . . . . . . . . . . . 81
“ Turbocharger - Inspect” . . . . . . . . . . . . . . . . . . . . . 81
M0088207
51