Perkins 1106C-E70TA Troubleshooting Manual Download Page 11

for the ECM and the file contains the performance
maps for a specific engine. The file may be
reprogrammed through flash programming.

Flash Programming

– Flash programming is the

method of programming or updating an ECM with an
electronic service tool over the data link instead of

replacing components.

FRC

– See

Fuel Ratio Control

.

Fuel Pump

– See

High Pressure Fuel Pump

.

Fuel Rail

– This item is sometimes referred to as the

High Pressure Fuel Rail. The fuel rail supplies fuel to
the electronic unit injectors. The high-pressure fuel
pump and the fuel rail pressure sensor work with the
ECM to maintain the desired fuel pressure in the fuel
rail. This pressure is determined by calibration of the
engine in order to enable the engine to meet
emissions and performance requirements.

Fuel Rail Pressure Sensor

– The fuel rail pressure

sensor sends a signal to the ECM that is dependent
on the pressure of the fuel in the fuel rail.

Fuel Ratio Control (FRC)

– The FRC is a limit that is

based on the control of the ratio of the fuel to air. The

FRC is used for purposes of emission control. When
the ECM senses a higher intake manifold air
pressure, the FRC increases the FRC Limit.

Full Load Setting (FLS)

– The FLS is the parameter

that represents the fuel system adjustment. This
adjustment is made at the factory in order to fine-tune
the fuel system. This parameter must be
programmed.

Full Torque Setting (FTS)

– The FTS is the

parameter that represents the adjustment for the
engine torque. This adjustment is made at the factory
in order to fine-tune the fuel system. This adjustment
is made with the FLS. This parameter must be
programmed.

Glow Plug

– The glow plug is an optional starting aid

for cold conditions. One glow plug is installed in each
combustion chamber in order to improve the ability of
the engine to start. The ECM uses information from
the engine sensors to determine when the glow plug
relay must provide power to each glow plug. Each of
the glow plugs then provides a hot surface in the
combustion chamber in order to vaporize the mixture
of air and fuel. The vaporization improves ignition
during the compression stroke of the cylinder.

Glow Plug Relay

– The glow plug relay is controlled

by the ECM in order to provide high current to the
glow plugs.

Harness

– The harness is the bundle of wiring (loom)

that connects all components of the electronic

system.

Hertz (Hz)

– Hertz is the measure of electrical

frequency in cycles per second.

High Pressure Fuel Pump

– This device supplies

fuel under pressure to the fuel rail (high-pressure fuel
rail).

High Pressure Fuel Rail

– See

Fuel Rail

.

Injector Trim Codes

– Injector trim codes are codes

that contain 30 characters. The codes are supplied
with new injectors. The code is input through the
electronic service tool into the ECM. The injector trim
codes compensate for variances in manufacturing of
the electronic unit injector and for the life of the
electronic unit injector.

Intake Manifold Air Temperature Sensor

– The

intake manifold air temperature sensor detects the air
temperature in the intake manifold. The ECM
monitors the air temperature and other data in the
intake manifold in order to adjust injection timing and
other performance functions.

Intake Manifold Pressure Sensor

– The Intake

Manifold Pressure Sensor measures the pressure in
the intake manifold. The pressure in the intake
manifold may be different to the pressure outside the
engine (atmospheric pressure). The difference in
pressure may be caused by an increase in air
pressure by a turbocharger.

Integrated Electronic Controls

– The engine is

designed with the electronic controls as a necessary
part of the system. The engine will not operate
without the electronic controls.

J1939 CAN Data Links

– These data links are SAE

standard diagnostic communications data links that
are used to communicate between the ECM and

other electronic devices.

Logged Diagnostic Codes

– Logged diagnostic

codes are codes which are stored in the memory.
These codes are an indicator of possible causes for
intermittent problems. Refer to the term

Diagnostic

Trouble Codes

for more information.

OEM

– OEM is an abbreviation for the Original

Equipment Manufacturer. The OEM is the
manufacturer of the machine or the vehicle that uses

the engine.

Open Circuit

– An open circuit is a condition that is

caused by an open switch, or by an electrical wire or
a connection that is broken. When this condition

exists, the signal or the supply voltage can no longer
reach the intended destination.

Parameter

– A parameter is a value or a limit that is

programmable. A parameter helps determine specific
characteristics or behaviors of the engine.

Password

– A password is a group of numeric

characters or a group of alphanumeric characters that
is designed to restrict access to parameters. The
electronic system requires correct passwords in order
to change some parameters (Factory Passwords).
Refer to Troubleshooting, “Factory Passwords” for
more information.

Personality Module

– See

Flash File

.

Power Cycling

– Power cycling refers to the action of

cycling the keyswitch from any position to the OFF
position, and to the START/RUN position.

Pressure Limiting Valve (PLV)

– The PLV is a

valve in the fuel rail that prevents excessive pressure.

UENR0678

11

Electronic Troubleshooting

Summary of Contents for 1106C-E70TA

Page 1: ...Troubleshooting 1106C E70TA and 1106D E70TA Industrial Engines PV Engine PW Engine UENR0678 June 2013...

Page 2: ...can be either written or pictorially presented Operations that may cause product damage are identified by NOTICE labels on the product and in this publication Perkins cannot anticipate every possible...

Page 3: ...ine Overspeeds 82 Engine Shutdown Occurs Intermittently 84 Engine Speed Does Not Change 86 Engine Stalls at Low RPM 87 Engine Top Speed Is Not Obtained 89 Engine Vibration Is Excessive 92 Exhaust Has...

Page 4: ...ed Control PWM Test 225 Speed Timing Test 231 Switch Circuits Test 236 Water in Fuel Test 240 Index Section Index 244 4 UENR0678 Table of Contents Find manuals at http best manuals com search s PER 11...

Page 5: ...ally controlled valves Relays NOTICE Do not use electrical components ECM or ECM sen sors or electronic component grounding points for grounding the welder Illustration 1 g01143634 Service welding gui...

Page 6: ...m Illustration 2 g03392526 Electronic control circuit diagram Block Diagrams Illustration 3 is a block diagram of the engine control system 6 UENR0678 Electronic Troubleshooting Find manuals at http b...

Page 7: ...fuel that is delivered to each cylinder These factors are based on the actual conditions and on the desired conditions at any given time during starting and operation The governor uses the throttle p...

Page 8: ...and Engine Speed Governing A unique feature with electronic engines is customer specified parameters These parameters allow the owner of the machine to fine tune the ECM for engine operation Fine tun...

Page 9: ...r rating family or emissions Customer parameters can be protected by customer passwords The customer passwords are programmed by the customer Factory passwords can be used to change customer passwords...

Page 10: ...s this signal as the crankshaft position and the engine speed Two sensors are used to provide the speed and timing signals to the ECM The primary sensor is associated with the crankshaft and the secon...

Page 11: ...pressure fuel rail High Pressure Fuel Rail See Fuel Rail Injector Trim Codes Injector trim codes are codes that contain 30 characters The codes are supplied with new injectors The code is input throu...

Page 12: ...gnal is a voltage or a waveform that is used in order to transmit information typically from a sensor to the ECM Suction Control Valve SCV The SCV is a control device in the high pressure fuel pump Th...

Page 13: ...re Group Suitable Battery Load Tester continued Table 2 contd Suitable Temperature Adapter MULTIMETER 28170107 Bypass Harness As 2900A038 Harness As Perkins Electronic Service Tool The Perkins Electro...

Page 14: ...number of lamps Five lamps are available as options The Shutdown lamp and the Warning lamp will normally be installed in the application Dedicated optional lamps for other items may also be installed...

Page 15: ...go off unless there is an active warning On The lamp will come on when a low oil pressure event is detected The Warning lamp and the Shutdown lamp may also come on Maintenance Indicator Lamp Lamp che...

Page 16: ...ing engine operation indicate that a value in the engine protection strategy has caused an engine derate The engine is operating However one or more of the monitored engine parameters is outside of th...

Page 17: ...times in order to indicate that there are no further codes Cycling the keyswitch twice within a period of 3 seconds will start the process again All codes will be displayed in ascending numerical orde...

Page 18: ...Copy Configuration ECM Replacement function from the electronic service tool If the Copy Configuration is successful proceed to Step 4 If the Copy Configuration failed proceed to Step 3 Note Record a...

Page 19: ...for 100 operating hours unless a code is cleared by use of the electronic service tool Event Code An event code is generated by the detection of an abnormal engine operating condition For example an...

Page 20: ...ensor 2 Solenoid for the high pressure fuel pump 3 Intake manifold pressure sensor 4 Intake manifold air temperature sensor 5 Fuel rail pressure sensor 6 Wastegate regulator 7 Primary speed timing sen...

Page 21: ...erature sensor 2 Solenoid for the high pressure fuel pump 3 Intake manifold pressure sensor 4 Intake manifold air temperature sensor 5 Fuel rail pressure sensor 6 Wastegate regulator 7 Primary speed t...

Page 22: ...rness Wire Identification Perkins identifies all wires with 11 solid colors The circuit number is stamped on the wire at a 25 mm 1 inch spacing Table 5 lists the wire colors and the color codes Table...

Page 23: ...ld signify an orange wire with the circuit number T997 T997 OR Orange identifies the power supply for the intake manifold pressure sensor Note Always replace a harness wire with the same gauge of wire...

Page 24: ...Schematic Diagrams Illustration 11 g03393057 Schematic diagram for the engine harness 24 UENR0678 Electronic Troubleshooting...

Page 25: ...ration 12 g03393110 Schematic Diagram for a Typical Application Note The functionality of most of the connections to the J1 connector depend on the engine application UENR0678 25 Electronic Troublesho...

Page 26: ...l Position Assurance Components 1 Remove the connector from the ECM Refer to Disassembly and Assembly Electronic Control Module Remove and Install 2 Use a screwdriver that has a flat blade 1 to remove...

Page 27: ...sertion 1 Push the terminal into the rear of the connector 3 until the terminal engages with the locking device 2 Gently pull on the wire in order to make sure that the terminal is retained by the loc...

Page 28: ...st ECM and the hours that are remaining for the Test ECM Mode Note Test ECM Mode can only be activated if the engine serial number has not already been programmed during normal operation of the ECM If...

Page 29: ...onnector 3 Turn the keyswitch to the ON position Do not start the engine 4 Select WinFlash from the Utilities menu on the electronic service tool Note If WinFlash will not communicate with the ECM ref...

Page 30: ...ratings in a flash file Table 9 Range Default Factory Password 1 to the maximum number of ratings in the currently installed Flash File 1 No Rated Speed RPM This parameter represents the engine speed...

Page 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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