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Perkins 1106 Series, User Handbook Manual, Page: 4 / 64

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Perkins 1106 Series User Handbook Manual Download Page 4

Title 

N40469

Foreword

Thank you for purchasing the Perkins M300C, M250C, M216 & M190 marine diesel engine. This manual 

contains information for the correct operation and maintenance of your Perkins engine.

Information contained in this manual is correct at the time of printing. Wimborne Marine Power Centre 

reserves the right to make changes at any time. If there are any differences between this manual and your 

engine, please contact the Wimborne Marine Power Centre.

Summary of Contents for 1106 Series

Page 1: ...User s Handbook 1106 Series Marine Propulsion Engines GB Part No N40469...

Page 2: ......

Page 3: ...ation N40469 Issue 3 Proprietary information of Wimborne Marine Power Centre all rights reserved The information is correct at the time of print Published in July 2013 by Wimborne Marine Power Centre...

Page 4: ...tion for the correct operation and maintenance of your Perkins engine Information contained in this manual is correct at the time of printing Wimborne Marine Power Centre reserves the right to make ch...

Page 5: ...coolant which can cause corrosion in the closed circuit of the cooling system Do not allow sparks or fire near the batteries especially when the batteries are on charge because the gases from the elec...

Page 6: ...Title N40469...

Page 7: ...Auxiliary control panel overview 11 Digital control panel overview 12 Keyswitch panel overview 13 Throttle synchronization and slow vessel mode panel 13 Slow vessel mode operation 13 Preparations for...

Page 8: ...o adjust the belt tension 32 How to check the condition of the heat exchanger 33 Cleaning the Heat Exchanger 33 If tubestack is greasy 34 Tubestack is not greasy 34 How to renew the element on the pri...

Page 9: ...N40469 Table of Contents On board repair kit 49 General data 51 Engine 51...

Page 10: ......

Page 11: ...N40469 Chapter 1 Page 1 Engine views Introduction Perkins engines are built for specific applications and the views which follow may not necessarily match your engine specification...

Page 12: ...nt and right side view 1 Coolant filler cap 2 Secondary fuel filter 3 Dipstick 4 Top cover 5 Aftercooler 6 Gearbox oil cooler 7 Heat exchanger 8 Sump 9 Auxiliary water pump 10 Fuel return 11 Belt guar...

Page 13: ......

Page 14: ...Page 4 Rear and left side view 15 Rear lifting bracket 16 Oil filler cap 17 Exhaust manifold header tank 18 Front lifting bracket 19 Alternator 20 Oil filter 21 Starter 22 Turbocharger 23 Air cleaner...

Page 15: ...ars of diesel production experience together with the latest technology have been applied to the manufacture of your engine to give you reliable and economic power Safety notices Safety advice is indi...

Page 16: ...at the correct intervals If the engine works in a very dusty environment or other adverse conditions certain maintenance intervals will have to be reduced Renew the filter canisters and lubricating oi...

Page 17: ...rine Power Centre Engine identification Identification of the engine model is by a label fitted on top of the rocker cover If you need parts service or information for your engine you must give the co...

Page 18: ...Chapter 2 N40469 Page 8 Contact details Wimborne Marine Power Centre Ferndown Industrial Estate Wimborne Dorset BH21 7PW England Telephone 44 0 1202 796000 Fax 44 0 1202 796001 www Perkins com marine...

Page 19: ...lubricating oil to enter the exhaust system Maximum load can be applied to a new engine as soon as the engine is put into service and the coolant temperature has reached a minimum of 60O C 140O F Cau...

Page 20: ...the engine 5 Warning light low oil pressure 6 Water temperature gauge indicate high coolant temperature 7 Warning light high water temperature 8 Warning lamp indicates a fault signal 9 Diagnostic lamp...

Page 21: ...he engine speed 2 Engine hours fault code display displays accumulated hours and fault codes 3 Warning light 4 Warning lamp indicates a fault signal 5 Engine crank turns the engine over 6 Keyswitch on...

Page 22: ...rmation Engine speed Percent load Inlet manifold air temperature Engine hours Battery voltage Fuel rate Engine totals current trip Transmission oil pressure Oil pressure Boost pressure Coolant tempera...

Page 23: ...panel Caution If the audible warning device operates the warning light s on the panel will indicate the engine affected Reduce the speed of the engine affected to idle and if necessary stop the engine...

Page 24: ...ock strainer is clean 4 Open the seacock 5 Check the amount of coolant in the header tank 6 Check the amount of lubricating oil in the sump and in the gearbox 7 Ensure that the control lever for the g...

Page 25: ...t aid is required this is an automatic process when the temperature is below 5O C If the digital control panel is used a message will flash up with Wait to Start When the engine starts adjust the engi...

Page 26: ...Adjustment of the engine speed range The idle or maximum speed settings cannot be changed by the engine operator because this can damage the engine or the transmission and is set at the factory Cauti...

Page 27: ...ge by a short circuit has been fitted to your engine The breaker panel is below the exhaust manifold and above the oil filter and has the following breakers 10Amp start 105Amp glow plugs Should a brea...

Page 28: ...Chapter 3 N40469 Page 18...

Page 29: ...lasia can cause engine wear Where only high sulphur fuels are available it is necessary to use a highly alkaline lubricating oil in the engine or to renew the lubricating oil more frequently see the t...

Page 30: ...ations are Engine type Specification 1106D E66TA API CH4 CI4 Oil change period is 500 hrs on CH4 oils and higher specifications Caution The type of lubricating oil to be used may be affected by the qu...

Page 31: ...hould not be mixed with other products Unlike many protective coolants Extended Life Coolant does not coat components with a protective layer to prevent corrosion Instead it uses virtually non depleti...

Page 32: ...Chapter 4 N40469 Page 22...

Page 33: ...engine must conform to the local regulations these periods and procedures may need to be adapted to ensure correct operation of the engine It is good preventive maintenance to check for leakage and lo...

Page 34: ...lace retorque Instrument panel inspect Jacket water heater check Engine mounts check Initial 500 service hours Engine valve lash inspect adjust Belts inspect adjust replace Engine crankcase breather r...

Page 35: ...ater pump inspect Every 2000 service hours Engine mounts inspect Heat exchanger inspect Starting motor inspect Turbocharger inspect Coolant gravity check Every 3000 service hours or 2 years Cooling sy...

Page 36: ...tion If coolant is added to the circuit during service it must consist of the same original mixture as used to fill the system 1 Remove the filler cap 1 of the header tank and slowly fill the coolant...

Page 37: ...d the drain plug 4 Fasten a label in a suitable place to indicate that the coolant system has been drained Caution The closed circuit system cannot be drained completely If the coolant is drained for...

Page 38: ...the temperature and the specific gravity of the coolant follow the manufacturer s instructions Note If a special coolant hydrometer is not available put a hydrometer and a separate thermometer into t...

Page 39: ...lled again with an approved antifreeze mixture 1 Ensure that the seacock is closed figure 4 item 1 2 Remove the drain plug figure 5 item 1 from the gearbox oil cooler Ensure that the drain hole is not...

Page 40: ...iary water will flow from the pump 3 Care should be taken with the sealing O ring item 1 figure 7 4 Remove the rubber end cap item 2 figure 7 and then pull the impeller from the shaft figure 8 5 Clean...

Page 41: ...elt refit the guard 2 To accurately check the belt tension use a belt tension gauge Install the gauge figure 10 item 1 at the centre of the longest free length and check the tension 3 The correct tens...

Page 42: ...bolt figure 11 item 1 Then loosen the nut and bolt figure 11 item 2 2 Loosen bolt figure 12 item 1 and adjust the alternator in order to alter the belt tension Tighten all bolts for the adjustment of...

Page 43: ...aning Increased coolant temperature Engine overheating Excessive pressure drop between the water inlet and the water outlet An operator that is familiar with the normal operating temperature of the co...

Page 44: ...h with warm alkaline detergent that is compatible with aluminium Note Do not use Acids on aluminium 2 Rinse with water and air dry 3 Inspect the core in order to ensure cleanliness Pressure test the c...

Page 45: ...er to allow the fuel pressure to be purged from the high pressure fuel lines before any service or repair is performed on the engine fuel lines If necessary perform minor adjustments Repair any leaks...

Page 46: ...aution Do not prefill 9 Spin on the canister until the O ring seal contacts the sealing surface Then rotate the canister 3 4 of a full turn Do not use a tool in order to install the canister 9 Install...

Page 47: ...e fuel pressure to be purged from the high pressure fuel lines before any service or repair is performed on the engine fuel lines If necessary perform minor adjustments Repair any leaks from the low p...

Page 48: ...can have an adverse affect on the performance of the engine or damage the engine Excess lubricating oil must be drained from the sump 2 Clean the area around the filler cap on top of the rocker cover...

Page 49: ...e 22 item 2 with clean engine lubricating oil Caution Do not prefill with oil 1 Fit the new canister until the surfaces make contact then tighten it by hand an extra 3 4 s of a turn only Do not use a...

Page 50: ...the breather outlet pipe 1 Remove the hose figure 23 item 1 from the engine breather body figure 23 item 2 2 Unscrew the breather cap figure 24 item 1 and pull away from the main body 3 Remove the fi...

Page 51: ...otate bracket 4 away from the cowl 7 3 Relax the two hose clips 5 and remove the cleaner assembly 4 Remove the support tube 9 and filter element 8 5 Renew the foam element 6 Refit the element 8 ensuri...

Page 52: ...akage of the viscous fluid from the cover plate Check the area around the holes for the damper bolts for cracks and general wear if the damper has become loose in service Check that the six bolts figu...

Page 53: ...6 cylinder has not completely closed The engine is now at TC compression stroke 3 Measure the valve lash for the valve when the engine is at TC compression stroke according to the table below If neces...

Page 54: ...valve adjustment screw 2 from turning 5 Install the valve mechanism cover If the valve lash requires adjustment several times in a short period of time excessive wear exists in a different part of th...

Page 55: ...al precautions are necessary when an engine is installed In this situation some components will be connected to a sacrificial anode fitted to the hull Specialist manufacturers will advise on the maint...

Page 56: ...Chapter 5 N40469 Page 46...

Page 57: ...In order to protect the cooling system against corrosion fill it with an approved antifreeze mixture because this gives protection against corrosion Caution If protection against frost is not necessa...

Page 58: ...ze to the auxiliary water system for engine preservation purposes Before antifreeze is added to the auxiliary water system the system should be flushed out with fresh water To do this operate the engi...

Page 59: ...tions are available from your Perkins distributor at a nominal cost Training Local training for the correct operation service and overhaul of engines is available at Perkins distributor If special tra...

Page 60: ...rs POWERPART Lay Up 1 A diesel fuel additive for protection against corrosion POWERPART Lay Up 2 Protects the inside of the engine and of other closed systems POWERPART Lay Up 3 Protects outside metal...

Page 61: ...m 0 0138 in Exhaust 0 35 mm 0 0138 in Lubricating oil pressure minimum at maximum engine speed and normal engine temperature 3 6 bar Capacity of lubricating oil sump Maximum 15 0 litres 3 3 gallons Co...

Page 62: ...Chapter 8 N40469 Page 52...

Page 63: ...California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm...

Page 64: ...ed subsequently Part No N40469 issue 3 Produced in England 2013 by Wimborne Marine Power Centre Wimborne Marine Power Centre 22 Cobham Road Ferndown Industrial Estate Wimborne Dorset BH21 7PW England...

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