Pergola kits USA CLASSIC CEDAR PERGOLA KIT Assembly Manual Download Page 7

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Section 5 - Setting Beams 

18.

 

If using the original post locations, a
line is drawn on each of the four 2x8 
beams. This is a mark that will align 
with the outside edge of each post as 
shown. If the posts are moved, they 
will need to be measured at the 
bottom where the outer edge of the 
beam will be located. Simply set the 
beams against the bottom of the posts 
(above the bases) and measure to 
make sure that both ends extend 
beyond the posts by the same 
distance. Use the dimension on the 
first post and transfer the new line to 
the other 3 beams. Be sure that the 
new line is the same distance on all 
the beam ends from the factory 
marked line on the beam. Erase the 
original line using an eraser, or 
lightly sanding. 

19.

 

A helper (or two) will be needed  
when setting the beams. The marks 
will face the posts. Lift into place, 
setting in the notch at the top of the 
post, and make sure that the ends  
over hang the same on both ends. 
Attach using one screw on each post 
for now. (more will be added later) 
Repeat with the other side of the 
post, and make sure that the ends are 
aligned. 

20.

 

Measure the distance from the ends, 
and do not align visually. Even the 
slightest difference will not allow the 
runners to sit in the notches on the  
top of the beams. When all 4 beams 
are in place, test to make sure all the 
runner notches are aligned. 

NOTE: If the pergola is longer than 16 feet, set a total of 8 beam pieces. The flat ends will butt 
together in the center of the middle beams. Attach to the post with 3 screws on each side of the 
seam. When testing the notch alignment, add runners at the notches on either side of the middle 
seam. 
 

Using 2½" screws

4 per side

11.) Continue with the rest of the beams. 
Repeat with the other side of the post, and 
make sure that the ends are aligned.  Measure 
the distance from the ends, and do not align 
visually. Even the slightest difference will not 
allow the runners to sit in the notches on the
top of the beams. When all 4 beams are in 
place, test to make sure all the runner notches 
are aligned.

12.) Now you would be ready to install the 
return beams. These go in between the 
header. Keep it flush on bottom of 2’x8’ header 
center of post. Attach it with (4) 3½” screws. 

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21.

 

Now you would be ready to install the 
return beams. These go in between the 
header. Keep it flush on bottom of 2x8 
header center of post. Attach it with 4 
3½" screws.

Section 6 - Setting Runners

22.

 

Use a level to insure that the posts are 
parallel with the other posts. Check 
that one of the posts is plumb. 
Measure the distance between the 
posts at the bottom, by sliding the 
post base up and measuring the 
distance at the bottom of the post. Be 
sure that the posts are the same 
distance apart near the top. Double 
check all posts with the level before 
attaching runners.

 

23.

 

A helper may be needed to hold 
the posts in place when positioning 
the first runner. Make sure that the 
overhang is the same on both ends of 
the runner. Measure from the beam 
to the end of the runner, or to the 
beginning of the scroll cut on both 
sides. (as shown to the right) Slide the 
runner until the overhang is the 
same on both ends. 

24.

 

Attach one side using a screw on an 
angle as shown. Attach each runner 
to both beams on each side.

Using 3½" screws

4 per runner

Summary of Contents for CLASSIC CEDAR PERGOLA KIT

Page 1: ...CLASSIC CEDAR PERGOLA KIT FREESTANDING ASSEMBLY MANUAL Shown 10 x14 Classic Cedar Pergola Kit Cedar Color Stain top runners 8 o c...

Page 2: ...bottom of the posts so that the tops are all level Other than this no cutting is necessary If any additional cuts are needed please contact us before doing so Making cuts without calling first may ma...

Page 3: ...late may spliced Be sure to match up the correc not shown 2 Square the Template Once the temp measuring the distance from one corne Remember this dimension varies by pe two corners These dimensions mu...

Page 4: ...kets 6 The brackets are the 8 L Brackets in the hardware box Place them at the outside of the pencil mark one per corner Next drill a hole into your concrete footer or slab Using a masonry bit drill a...

Page 5: ...are ready to install the Post Bases Get a ladder and slide the base over the top of the post see picture above There are 4 screws per base it does not really matter which way they are turned although...

Page 6: ...setting in the notch at the top of the post and make sure that the ends over hang the same on both ends Attach using 4 2 screws on each post per side NOTE If the pergola is longer than 16 feet set a...

Page 7: ...der center of post Attach it with 4 3 screws w you would be ready to install the rn beams These go in between the der Keep it flush on bottom of 2x8 der center of post Attach it with 4 screws Setting...

Page 8: ...8 corner braces Four braces will be larger and will go up in between the 2 x8 headers while the smaller braces will go underneath the return beams 13 First attach the smaller braces that go underneath...

Page 9: ...rect position Installing Rafters 16 A helper may be needed to hold the posts in place when positioning the first rafter Make sure that the overhang is the same on both ends of the rafter Measure from...

Page 10: ...e in two pieces They are cut so that when overhangs will be the same You will want to position all the runners s tly positioned before attaching them rner Braces will be 8 corner braces 4 of them larg...

Page 11: ...op runners will be in two pieces They are cut so that when properly positioned the overhangs will be the same You will want to position all the runners first and check that they are correctly position...

Page 12: ......

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