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Start-up and Break-in Procedures

1.

After installing the engine, ensure the crankcase has been filled with 5W30 motor oil (non-synthetic) to the recommended

oil fill level on the dipstick. Also check and fill as required any other necessary fluids such as coolant, power steering fluid,

etc.

2. The engine should be primed with oil prior to starting. Follow the instructions enclosed with the tool. To prime the engine,

 

first remove the distributor to allow access to the oil pump drive shaft. Note the position of the distributor before removal.

 

Install the oil priming tool, part number 141-955 from our licensed partner. Using a 1/2"

 

dill motor, rotate the engine oil 

priming tool clockwise for three minutes. While you are priming the engine, have someone

 

else rotate the crankshaft 

clockwise to supply oil throughout the engine and to all the bearing surfaces before the engine is

 

initially started. This is the 

sure way to get oil to the bearings before you start the engine for the first time. Also, prime the

 

engine if it sits for extended 

periods of time. Reinstall the distributor in the same orientation as it was removed.

3.

Safety first. If the vehicle is on the ground, be sure the emergency brake is set, the wheels are chocked and the car

cannot fall into gear. Verify everything is installed properly and nothing was missed.

4.

Start the engine and adjust the initial timing. Set the ignition timing to 10º before top dead center (BTDC) at 650

rpm with the vacuum advance line to the distributor disconnected and plugged. This setting will produce 32º of total

advance at wide-open throttle (WOT). The HEI vacuum advance canister should remain disconnected.  This engine is

designed to operate using only the internal centrifugal advance to achieve the correct timing curve. Rotate the distributor

counterclockwise to advance the timing. Rotate the distributor clockwise to retard the timing.

5. When possible, you should always allow the engine to warm up prior to driving. It is a good practice to allow the oil sump

and water temperature to reach 180°F before towing heavy loads or performing hard acceleration runs.

6. Once the engine is warm, Double check the total advance timing is 32° at 4000 RPM if using the deluxe engine

configuration.

7.

The engine should be driven at varying loads and conditions for the first 30 miles or one hour without wide open throttle

(WOT) or sustained high RPM accelerations.

8.

Run five or six medium throttle (50%) accelerations to about 4000 RPM and back to idle (0% throttle) in gear.

9.

Run two or three hard throttle (WOT 100%) accelerations to about 4000 RPM and back to idle (0% throttle) in gear.

10.

Change the oil and filter. Replace with 5W30 motor oil (not synthetic) and a PF454 AC Delco oil filter. Inspect the oil and

the oil filter for any foreign particles to ensure that the engine is functioning properly.

11. Drive the next 500 miles under normal conditions or 12 to 15 engine hours. Do not run the engine at its maximum rated

engine speed. Also, do not expose the engine to extended periods of high load.

12.

Change the oil and filter. Again, inspect the oil and oil filter for any foreign particles to ensure that the engine is functioning

properly.

13. Do not use synthetic oil for break-in. It would be suitable to use synthetic motor oil after the second recommended oil

change and mileage accumulation. In colder regions, a lower viscosity oil may be required for better flow characteristics.

Summary of Contents for ZZ502

Page 1: ...long block assembly which make up the deluxe engine Additional key items include the intake manifold carburetor distributor and the water pump The ZZ502 deluxe engine is a fully assembled engine This engine is assembled using brand new premium quality components The ZZ502 deluxe engine is manufactured on current production tooling consequently you may encounter dissimilarities between the ZZ502 de...

Page 2: ...publication pertains to engines and vehicles which are used off the public highways except where specifically noted otherwise Federal law restricts the removal of any part of a federally required emission control system on motor vehicles Further many states have enacted laws which prohibit tampering with or modifying any required emission or noise control system Vehicles which are not operated on ...

Page 3: ...olt screw 35 ft lbs 48 N m Water pump bolt screw 30 ft lbs 40 N m Note These torque values are in addition to those documented within the short and long block instructions FRONT Information may vary with application All specifications listed are based on the latest production information available at the time of printing Caution This engine assembly needs to be filled with oil and primed You shoul...

Page 4: ...advance canister should remain disconnected This engine is designed to operate using only the internal centrifugal advance to achieve the correct timing curve Rotate the distributor counterclockwise to advance the timing Rotate the distributor clockwise to retard the timing 5 When possible you should always allow the engine to warm up prior to driving It is a good practice to allow the oil sump an...

Page 5: ...elt systems require a water pump with a reverse rotation impeller In these instances install a water pump specified for the original application Timing Information Set initial spark timing at 10º before top dead center BTDC at 650 rpm with the vacuum advance line to the distributor disconnected and plugged This setting will produce 32º of total advance at wide open throttle WOT The HEI vacuum adva...

Page 6: ...Exh Vlv Push 12368085 1 Arm Kit Vlv Rkr 12368082 16 Arm Kit Vlv Rkr Qty 1 19170540 1 Block Asm Eng 6264902 1 Seal Rr Brg Cap O Ring Part Quantity Name 10181306 1 Bearing Cr Shf Upr Lwr Std 12529885 3 Bearing Cr Shf Upr Lwr Std 10181307 1 Bearing Cr Shf Thr Upr Lwr Thrust 10183723 1 Crankshaft Asm 10101164 1 Seal Asm Cr Shf Rr Oil 14097040 1 Deflector Cr Shf Oil 10216339 1 Balancer Asm Cr Shf 10114...

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