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SAFETY GUIDELINES / DEFINITIONS

 

UNPACKING AND INSPECTION

 

SPECIFICATIONS

 

IMPORTANT SAFETY INFORMATION

Specifications are subject to change without notice

WARNING

READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS AND WARNINGS BEFORE OPERATING THIS 

TOOL. FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE AND WILL 

VOID WARRANTY.

1. Study, understand, and follow all instructions before operating 

this device.

2. DO NOT exceed rated capacity. Overloading can cause dam-

age to or failure of the jack.

3. Use only on hard, level surface capable of sustaining the load. 

Use of jack on other than hard level surfaces can result in jack 

instability and possible loss of load.

4. Lifting device only. Immediately after lifting, support the vehicle 

with appropriate means. Ensure that no personnel pass under-

neath load until load is securely supported by jack stands.

5. DO NOT adjust safety valve.
6. Wear ANSI approved safety goggles and heavy duty work 

gloves during use.

7. Keep clear of load while lifting and lowering.

8. Lower load slowly.
9. DO NOT use for aircraft purposes.
10. Apply parking brake and chock tires before lifting vehicle.
11.  Lift vehicle only at vehicle manufacturer recommended lift 

locations.

12.  Inspect before every use; do not use if parts are loose or 

damaged.

13.  Do not alter this product in any way.
14.  Keep your work area clean and well lit. Cluttered work areas 

invite accidents.

15.  Keep bystanders, children, and visitors away while operating 

jack. Distractions can cause you to lose control.

16.  Stay alert. Watch what you are doing, and use common 

sense when operating a jack. Do not use a jack while tired 

Capacity: ...........................................................................................................  40,000 lbs.

Minimum Lift Height: .............................................................................................  7 1/4 in.

Maximum Lift Height: ..........................................................................................  13 3/4 in.

Base Length: ..........................................................................................................  6 3/8 in.

Base Width: ..................................................................................................................  6 in.

Warning: 

This is a lifting device only. Load must be supported immediately by Jack Stands.

WARNING:

 Read and understand this entire instruction manual before attempting to assemble, install, operate or  

  maintain this hydraulic bottle jack. Failure to comply with the instructions may result in serious personal injury  

 

  and/or property damage!

  The following signal words are used to emphasize safety warnings that must be followed when using this   

 

  hydraulic bottle jack:

This instruction manual is intended for your benefit. Please read and follow the safety, installation, maintenance and troubleshooting steps 

described within to ensure your safety and satisfaction. The contents of this instruction manual are based upon the latest product information 

available at the time of publication. The manufacturer reserves the right to make product changes at any time without notice. 

DANGER 

Indicates an imminently hazardous situation that, if 

not avoided, WILL result in death or serious injury.

WARNING 

Indicates a potentially hazardous situation that, if 

not avoided, COULD result in death or serious injury.

CAUTION 

Indicates a potentially hazardous situation that, if 

not avoided, MAY result in minor or moderate injury.

NOTICE 

Indicates important information, which if not followed, 

MAY cause damage to equipment.

After opening the carton, unpack your new hydraulic bottle jack and related parts & accessories. Please inspect it 

carefully for any damage that may have occurred during transit. Please check it against the photograph on carton. If 

any parts are missing, please call customer service at 1-800-426-1262 between 6 a.m. and 5 p.m. Pacific time. 

WARNING 

DO NOT operate this hydraulic bottle jack if damaged during shipment, handling or misuse. Do not operate the hydraulic 

bottle jack until the parts have been replaced or the fault rectified. Failure to do so may result in serious personal injury or property 

damage. All damaged parts must be repaired or replaced as needed prior to operating this hydraulic bottle jack. Check to see that all 

nuts, bolts and fittings are secure before putting this hydraulic bottle jack into service. If you have any questions, or require assistance 

with damaged or missing parts, please contact our factory customer service department at: 1-800-426-1262.

Please have the serial number, model number, and date of purchase available for reference when calling.

Summary of Contents for W1644

Page 1: ...th the operators native language by the purchaser owner or his designee Make sure that the operator comprehends its contents Safety information shall be emphasized and understood prior to usage The hydraulic bottle jack shall be inspected per the operating instructions Users of this hydraulic bottle jack must fully understand these instructions Each person operating this hydraulic bottle jack must...

Page 2: ...ulic bottle jack Failure to comply with the instructions may result in serious personal injury and or property damage The following signal words are used to emphasize safety warnings that must be followed when using this hydraulic bottle jack This instruction manual is intended for your benefit Please read and follow the safety installation maintenance and troubleshooting steps described within to...

Page 3: ... the vehicle with jack stands 25 Avoid dangerous oncoming traffic Use the Jack as far away from the roadside as possible 26 Industrial applications must follow OSHA requirements 27 Do not allow anyone inside the vehicle while using the Jack Keep all bystanders a safe distance away from the vehicle 28 Do not support both ends of the vehicle at the same time 29 Before lowering the jack remove all to...

Page 4: ...l the oil filler plug e Clean with a clean cloth using a detergent or mild solvent Then store the jack in a safe dry location with the ram and pump piston in fully down position Keep out of reach of children and other non authorized people 1 2 3 4 Figure 3 OPERATION CARE MAINTENANCE stands of appropriate capacity not included beneath the vehicle at locations recommend ed by the vehicle manufacture...

Page 5: ...of causes Please be sure that all solutions listed for each problem have been checked to eliminate possibility of further trouble Sometimes solutions may need to be repeated for best results Power unit may be low in fluid With jack on level surface and in down position remove filler plug and add clean hydraulic jack fluid to level of filler Power unit may be air bound Open the release valve a mini...

Page 6: ...6 REPLACEMENT PARTS LIST 17 1 18 22 23 26 27 28 29 6 2 3 4 5 5 7 7 7 5 5 7 8 9 10 10 11 12 13 14 15 16 19 21 24 25 20 ...

Page 7: ...0 Steel Ball 2 11 Washer 1 12 O Ring 1 13 Shield Ring 1 14 Pump Core 1 15 Pump Body 1 16 Filter screen 1 17 Washer 1 18 Bowl Washer 1 19 Piston 1 20 Adjustable Top Screw 1 21 Washer 1 22 Hydraulic Cylinder 1 23 Seal Ring 1 24 Oil Tank 1 25 Oil Plug 1 26 Seal Ring 1 27 O Ring 1 28 Top Nut 1 29 Carry Handle Description Quantity REPLACEMENT PARTS LIST ...

Page 8: ...erformance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above P...

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