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4

5

1. When jack is not in use, lifting arm and handle sleeve should be

in fully down position to keep their machined surfaces free from
corrosion.

2. Keep jack clean and well lubricated at points illustrated in figure 4.
3. For best results, use only hydraulic fluid with a rating of SAE 10 for

refills. Check fluid level with jack in fully down position. Fluid level

should be up to bottom of oil fill plug

4. Regularly check for loose, worn or damaged parts and repair or

replace as necessary.

5. Replace worn or damaged parts with

Performance Tool® replacement parts.

Be sure that only qualified personnel

perform repairs.

* Illustrations and photographs are intended for reference only.

Actual merchandise may vary slightly from illustration.

Your Performance Tool hydraulic jack was constructed with quality 
materials and workmanship and will give you many years of trouble free 
use when cared for as described in the "Care & Maintenance" section on 
page 3. However, as with any mechanical device, periodic adjustments 
are necessary to maintain a peak level of performance. Should your 
jack be displaying any of the following symptoms, the simple procedures 
shown below will correct the problem.

CARE & MAINTENANCE

TROUBLESHOOTING

OPERATION

Before using your jack:

Insert lower bar section into handle sleeve. 
(See Fig. 1) Secure bar to handle sleeve with 
handle set screw. Turn bar counter-clockwise 
to open release valve. Pump jack handle 
about 6 full strokes to assure complete distri-

bution of hydraulic fluid. (See Fig. 2)

To raise:

Turn bar clockwise to close release valve. 
Make certain that load is on center of saddle. 
Pump to raise load to desired height. Transfer 
load to jack stands or other appropriate supports 
before working under load. (See Fig. 3)

To lower:

Raise load enough to remove jack stands.
Slowly turn release valve counter-clockwise just enough to allow 
controlled descent. (Never turn counter-clockwise more than 3 full turns)

Fig. 1

Fig. 2

Fig. 3

Fig. 4

1

2

3

4

WARNING - Remove jack from service before making adjustments

NOTE:

Problems listed above with more than one solution may have a combination of causes.
Please be sure that all solutions listed for each problem have been checked to eliminate
possibility of further trouble. Sometimes solutions may need to be repeated for best results.



Power unit may 
be low in fluid. 
With jack on level 
surface and in 
down position, 
remove filler plug 
and add clean 
hydraulic jack fluid 
to level of filler.

Power unit may 
be air bound. 
Open the release 
valve a minimum 
of 2 full turns. 
Pump the handle 
a minimum of 20 
full strokes to 
purge air from the 
system.

Valve may not be 
closing 
completely.
To seat valves:
a.) Close release
     valve.
b.) With jack in
     fully lowered
     position,
     manually raise
     lifting arm as
     high as
     possible.
c.) Open release
     valve and
     allow jack to
     descend to
     lowered
     position

Will not lift load

Will not hold load

Will not lift to full height

Pump feels "spongy" under load

Handle raises under load

Handle lowers under load

Summary of Contents for W1642

Page 1: ...OWNER S MANUAL Stock Number W1642 FOR YOUR SAFETY please read these instructions carefully and retain them for future use 2 Ton Low Profile Jack ...

Page 2: ... no personnel pass underneath load until load is securely supported by jack stands Do not operate any tool when you are tired 11 Take care of your jack Keep the jack clean for better and safer work Follow the maintenance instructions and the notices Regularly inspect all parts Repairs should only be carried out by a qualified technician Use only original PERFORMANCE TOOL replacement parts 12 Check...

Page 3: ... to open release valve Pump jack handle about 6 full strokes to assure complete distri bution of hydraulic fluid See Fig 2 To raise Turn bar clockwise to close release valve Make certain that load is on center of saddle Pump to raise load to desired height Transfer load to jack stands or other appropriate supports before working under load See Fig 3 To lower Raise load enough to remove jack stands...

Page 4: ...e Set Screw 1 18 Handle Upper Section 1 19 Handle Lower Section 1 20 Screw M6X35 1 21 Universal Joint 1 22 Ram 1 23 Return Spring 2 24 Retaining Ring 22 2 25 Ram Adaptor 1 26 Pin A4X55 1 27 Retaining Ring 25 2 28 Lift Arm Bolt 1 29 Ram Cover Plate 1 30 Lift Arm Assembly 1 31 Saddle 1 32 Saddle Screw 1 33 Rubber Saddle Pad 1 Description Quantity REPLACEMENT PARTS LIST REPLACEMENT PARTS LIST 2 1 4 3...

Page 5: ...y to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above PERFORMANCE TOOL makes no express or implied warranties of...

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