Perfecta Pro2 Installation And Operating Manual Download Page 23 | Manualshive

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Summary of Contents for Pro2

Page 1: ...Pump Pro2 D EN Installation and operating manual ...

Page 2: ... EU Standard used EN 60335 1 EN 60335 2 51 Electromagnetic compatibility 2014 30 EU Standard used EN 55014 1 EN 55014 2 EN 61000 3 2 EN 61000 3 3 Ecodesign Directive 2009 125 EC Standard used EN 16297 1 2012 Circulators Commission regulation No 614 2009 For EEI see nameplate Standard used EN 16297 1 2012 EN 16297 2 2012 ...

Page 3: ... ambient humidity 6 3 4 Electrical specifications 6 4 Pump installation 9 4 1 Installation into pipe lines 9 4 2 Electrical installation 10 4 3 Communication installation 6 5 Setup and operation 11 5 1 Control and functions 11 5 2 Operation 17 6 Error and Troubleshooting 19 7 Fault finding 19 7 1 Error codes 19 8 Images 21 Symbols used in this manual Warning Safety precautions which if ignored cou...

Page 4: ...log inputs and outputs and relay control See communication installation for more information The main purpose of the twin pump is uninterrupted operation if one of the pumps fails Common hydraulic housing is equipped with a change over flap and two pump heads separately connected to the electrical grid 1 2 PUMP LABELING Pro2 Z D 40 12 24 Pro2 Pump family Z Sanitary water pump D Twin pump 40 Nomina...

Page 5: ...he following standards and protections Protection class IP44 Insulation class 180 H Motor protection Thermal built in 3 2 PUMP MEDIUM Pump medium can be pure water or a mixture of pure water and glycol which is appropriate for central heating system Water must meet water quality standard VDI 2035 The medium must be free from aggressive or explosive additives free from mixtures of mineral oils and ...

Page 6: ...in max Up to 25 10 110 95 30 10 100 35 10 90 40 10 80 Electrical ratings Pump Rated voltage Rated power W Rated current A Rated current Imax A Startup Pro2 Z xxx 6 230 VAC 15 47 63Hz Pumps operate at reduced voltage with limited power P Imax U 90 0 75 0 75 Built in startup circuit Pro2 Z xxx 10 180 1 5 1 5 Pro2 D 40 80 270 1 3 4 3 Pro2 D 40 120 480 2 3 4 3 Pro2 D 50 80 345 1 6 4 3 Pro2 D 50 120 56...

Page 7: ...operties Connector RJ 45 10BASE T 10 Mbit s Services Web server port 80 Software update through web interface Option of Modbus RTU through TCP IP Default IP address 192 168 0 245 192 168 0 246 for right pump Ethernet visual diagnostics LED1 Slowly blinking if module is on Lights up when the connection is established LED2 ...

Page 8: ...w speed short distance termination can be omitted Otherwise terminate the line externally on both ends Supported transmission speeds 1200 2400 4800 9600 19200 38400 baud Settable over Modbus register default 19200 Start bit 1 Fixed Data bits 8 Fixed Stop bits 1 or 2 1 stop bit minimum up to 2 when parity not enabled default 1 Parity bit Even odd none default Even Modbus visual diagnostics LED2 Fla...

Page 9: ...igure 4 Ambient around the pump should be dry and illuminated as appropriate and the pump should not be in direct contact with any objects Pump seals prevents dust and particles from entering as prescribed by IP class Make sure that the distribution box cover is mounted and that the cable glands are tightened and are sealing Pump will provide the longest lifetime with ambient at room temperature a...

Page 10: ...n module manual 4 3 3 ETHERNET Detailed description is available in communication module manual 4 3 4 MODBUS Detailed description is available in communication module manual Connection of the pump must be carried out by qualified personnel Connection of the connecting cable must be done in a manner that ensures it is never in contact with the casing of the device due to the high temperatures of th...

Page 11: ... error overview Modbus connection gives overview of all parameters and settings pumps variables analog inputs outputs error overview Several signals will influence the pump operation For this reason settings have different priorities as shown in the table below If two or more functions are active at the same time the one with highest priority will take precedence Priority Pump control panel and Et...

Page 12: ...hen not changing parameter values Scrolling through modes downwards when mode selection is selected Changing parameters downwards when setting parameter values Long press 3 seconds together with turns on night mode 3 seconds together with locks pumps current operation 5 seconds to turn off pump 5 seconds together with and keys to restore pump to factory settings Key Short press To confirm currentl...

Page 13: ...P MODES AND PARAMETERS For transition between modes we hold the key for 3 seconds and then select the mode in which we wish the pump to operate with or keys We confirm the selection with the key After confirming the mode the parameter which can be set will automatically be displayed and blink except for auto mode If necessary we set the parameter value with and keys then confirm the setting with t...

Page 14: ...sed RS 485 Modbus interface 3 5 Reserved Reserved for future or customer specific use 6 Show relay configuration LED1 and LED2 will show relay configuration 7 Change relay configuration Relay configuration will be increased 0 1 1 2 2 0 when power is turned on LED1 and LED2 will show current relay configuration 8 Twin reset to factory Same as Mode 9 with exception of module IP address is set to 192...

Page 15: ...client through which we can access pump information using the RS 485 standard Modbus allows to set and view Regulation mode settings Regulation parameters power RPM head flow Relay settings External control inputs settings Current and previews error Pump statistics power consumption run time and other Input Output Function Function description SET1 Run Default Mode 1 Turning the pump on off By def...

Page 16: ...d power settings and unlock setting pump operation if locked Resetting of communications module needs following steps 1 Disconnecting power from pump 2 Set the 10 step switch to number 94 or 8 for right twin pump 3 Turning the pump on and off again 4 Setting the 10 step switch to number 1 5 Turning the pump on Communications module should now be set to factory settings 4 This also sets up the righ...

Page 17: ...maintains the currently set pressure Hset on the drawing from 0 flow to maximum power where the pressure begins to drop At constant pressure we can only set the pressure Hset on the drawing which the pump will maintain We can only scroll through the other parameters Constant speed The pump operates with the currently set speed RPMset on the drawing In the unregulated mode we can only set the speed...

Page 18: ...role every 24 hours or when an error occurs on one pump Backup operation One pump operates constantly and the other one is on standby If an error occurs on the operating pump the one on standby will automaticly start working This mode can be set up by turning off the pump that we wish to be on standby That is done by holding the button for 5 seconds Parallel operation Both pumps work at the same t...

Page 19: ... is spinning freely 3 Motor too hot Motor has exceeded allowed temperature and is now stopped to cool down Once cooled it will automatically restart 4 Electronics error An electronics error was detected The pump can still operate but needs servicing 5 Motor stator failure There could be an interruption in the motor winding Pump needs servicing The service code Y is intended for service personal If...

Page 20: ...lectrical circuitry did not pass self test E42 LEd LED faulty One of the display segment diodes is faulty open short E43 con Communications failed Display board does not detect proper connection to main board but power supply is present E44 DC link current offset Voltage on DC link shunt R34 not in expected range E45 Motor temperature outside limits During MFG TEST this is 10 kΩ 1 resistor for 10 ...

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