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Pereko KSM 17, Operation And Maintenance Manual

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Pereko KSM 17 Operation And Maintenance Manual Download Page 6

6

Page

Operation and maintenance manual for the KSM series boilers with feeders. The producer reserves the right to introduce technical modifications.

2.3.  Boiler design diagram

1.  Water casing
2.  Ash-pan doors 
3.  Cleaning doors 
4.  Water jacket

5.  Thermal insulation panels 
6.  Electronic controller
7.  Set of feeder with burner 
8.  Water connections

H

H4

E

S

S1

3

11

6

7

2

* boiler height does not include levelling legs.

Summary of Contents for KSM 17

Page 1: ...Operation and maintenance manual for the KSM series boilers with feeders...

Page 2: ...utput parameters of the controller 18 4 5 Refuelling 18 4 6 Stop of boiler operation 18 4 7 Cleaning and maintenance 18 4 8 Emergency stop of boiler operation 19 5 BOILER OPERATION DISTURBANCES BEFORE...

Page 3: ...he efficiency of the boiler ensure continuous access to the equipment avoid exceeding water temperature in boiler over 95 C maintain operating pressure not exceeding 1 5 bar NOTE Boiler installation i...

Page 4: ...e body from flame side equals to 6 mm Heat exchanger sheets are welded from both sides and body sheets are reinforced with supports Location of convection ducts allows cleaning through the upper clean...

Page 5: ...lledontheleftortherightsideoftheboiler Itstask is to take the fuel from the container and feed it automatical ly to burner part The KSM boiler is equipped with a fixed PSR type retort feeder Design of...

Page 6: ...he right to introduce technical modifications 2 3 Boiler design diagram 1 Water casing 2 Ash pan doors 3 Cleaning doors 4 Water jacket 5 Thermal insulation panels 6 Electronic controller 7 Set of feed...

Page 7: ...The producer reserves the right to introduce technical modifications 9 Flue with a damper 10 Flue gas swirlers 11 Charging hopper 12 Ash pan drawer 13 Ash pan cleaning hole 14 Smoke tubes cleaning ho...

Page 8: ...8 Page Operation and maintenance manual for the KSM series boilers with feeders The producer reserves the right to introduce technical modifications 6 3 4 14 1 5 2 7 13 12 9 10...

Page 9: ...y of container dm3 200 Boiler water capacity dm3 72 85 128 Heat exchanger material Steel P265GH PN EN 10028 Maximum operating pressure bar 1 5 Required min chimney draught Pa 20 25 Supply Power V W 23...

Page 10: ...thepresenceofaddi tional tools and operation of the instrumentation The complete set should include automatic feeder fuelcontainer electroniccontroller fan brush hook ashshovel drain cock fuel swirler...

Page 11: ...be placed in a way ensuring free access to the equipment allowing its cleaning and maintenance Therefore while setting the boiler it is recommended to maintain minimum distances from the individual wa...

Page 12: ...ts 4 The boiler should be connected with chimney using a con nector It is not recommended to use the connection at a straight angle because it will cause a loss in the chimney draught Fluewithchimneys...

Page 13: ...er reserves the right to introduce technical modifications Exemplary diagram of the open central heating system with four way valve and hot water heater Equalizing tank Non return ball valve Non retur...

Page 14: ...return of too cold water from the system It is recommended to use four way mixing valve what allows the increasing temperature of water returning to the boiler Four way valve mixes hot water from the...

Page 15: ...cated in the highest point of the system or when the pressure gauge indicates 5 bar Refilling should takeseveralsecondstomakesurethatthewaterflowsdown from the vessel 4 Closeboilerdraincockanddisconne...

Page 16: ...t stay on the side of the boiler during the opening of the doors and pay attention to flames Take care of cleanness in the boiler room ensure proper ventilation and remove corrosive and flammable mate...

Page 17: ...C It increases a risk of occurrence of a dew point what considerably accelerates low temperature corrosion in the heat exchanger Maintaining a temperature of feed ing water below 57 C with simultaneou...

Page 18: ...hat there are no contaminants which can lock operation of the feeder debris rocks parts of wood metal 5 The close tightly flap of the container 6 Switch on the fan NOTE During operation of the boiler...

Page 19: ...ileroperation and methods of dealing with them Symptom Cause Repair Smoking outwards insufficient chimney draught remove leaks in chimney flue or boiler doors insufficient chimney height lift chimney...

Page 20: ...oducer provides a warranty for the operation of the heat exchanger for 72 months and 24 months for the components 6 The producer provides a warranty for tightness of welding connections for 10 years f...

Page 21: ...e equipment The warranty becomes void in case of 1 Use of protections incompatible with PN 91 B 02413 2 Incorrect connection in closed system acc to the Journal of Laws of 2009 no 56 item 461 3 Incorr...

Page 22: ...22 Page Operation and maintenance manual for the KSM series boilers with feeders The producer reserves the right to introduce technical modifications SERVICE ASSISTANCE Date Comments Signature...

Page 23: ...is provided for 10 years 72 months for tightness of the heat exchanger and 24 months for the other components The beginning of the warranty period for the PEREKO boiler is the date of purchase confir...

Page 24: ...p z o o 27 200 Starachowice ul Radomska 76 POLAND www grupaenvo pl Technical support tel 48 41 274 53 53 fax 48 41 274 53 26 e mail serwis pereko pl mobile 48 602 315 512 604 953 459 660 726 577 www p...

Page 25: ...NEL v 01 XX XX v 01 XX XX 11 2015 09 2015 Boiler regulator ecoMAX 910R1 FOR SOLID FUEL BOILERS A B C functions chich are available in module respectively A B C room panel ecoSTER200 ecoSTER TOUCH modu...

Page 26: ......

Page 27: ...to make other changes in the boiler fittings which can influence the burning process The fittings should correspond to the components installed by the manufacturer It is recommended to operate boiler...

Page 28: ...F TEMPERATURE SENSORS 30 11 9 CONNECTION OF BOILER S ROOM THERMOSTAT 31 11 10 CONNECTION OF MIXER S ROOM THERMOSTAT 31 11 11 CONNECTION OF RESERVE BOILER 31 11 12 CONNECTION OF ALARM SIGNALING 33 11 1...

Page 29: ...for boiler manufacturers Before applying the regulator a boiler manufacturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator...

Page 30: ...entation The regulator manual is a supplement for the boiler manual In particular except for this manual the boiler manual should also be observed The regulator manual is divided into two parts for us...

Page 31: ...REGULATOR INSTRUCTION MANUAL ecoMAX 910R1...

Page 32: ...perature is reached Preset boiler temperature decrease due to activated time spans Boiler preset temperature during loading the domestic hot water tank DHW Boiler preset temperature increase from mixe...

Page 33: ...mbol to start the fan and press again to stop it Fire the fuel supplied and feed next fuel dose if required Manual feeder start up Once you have made sure fire in the furnace is properly kindled stop...

Page 34: ...ature has been achieved the regulator automatically enters SUPERVISION mode 7 7 OPERATION Fuzzy Logic mode Upon change of boiler regulation mode from Standard to Fuzzy Logic regulator works in OPERATI...

Page 35: ...SUPERVISION mode the regulator supervises that the fire in the furnace has not damped For this purpose the fan and the feeder work intermittently and operate for a certain time less frequently than i...

Page 36: ...n as there is a risk of being burnt with hot utility water Once a week on Sunday at 2 00 A M the regulator rises the HUW container temperature to 70 C Do not turn on the disinfection function while su...

Page 37: ...g to formula Correction preset room temperature measured room temperature x room temperature factor 10 Example Preset temperature in heating room set in the ecoSTER200 22 C degrees Measured temperatur...

Page 38: ...ting circuits HUW container and HUW circulating pump at which lower preset temperature may be set e g for a night time or when the user is not at home e g he she left for work This feature enables aut...

Page 39: ...in main window Following info will appear Once YES has been selected and confirmed fuel level is set at 100 Fuel may be replenished at any time without a need to wait for complete empty fuel tank Repl...

Page 40: ...16 Change of the service parameter Tank Capacity cancels the calibration of fuel level then the level is calculated on the basis of the parameters Feeder Efficiency and Tank Capacity...

Page 41: ...USER MANUAL OF CONTROLLER INSTALLATION AND SERVICE SETTINGS ecoMAX 910R1...

Page 42: ...id using excessive number of elbows and cross section reductions and iii apply other rules of gravitational circuit construction e g keeping of gradients etc In case the return temperature sensor is o...

Page 43: ...t affect combustion process control 28 boiler pump P electric relay RECOMMENDED SETTINGS Parameter Setting MENU OPERATION mode Return Protection ON Service Settings Boiler Settings Return Protection 4...

Page 44: ...ting pump 27 return temperature sensor does not affect combustion process control 28 thermostatic 3 way valve 29 throttle mushroom valve RECOMMENDED SETTINGS Parameter Setting MENU OPERATION mode Retu...

Page 45: ...gulator supply 27 return temperature sensor recommended mounting location bottom section of boiler water jacket 28 thermostatic 3 way valve to protect boiler return 29 throttle mushroom valve 32 HUW c...

Page 46: ...4D if mixer sensor in not provided this option is not available Mixer support 1 ON CO Service Settings Mixer Settings 1 Max preset temperature of mixer 1 75 Service Settings Mixer Settings 1 Heating c...

Page 47: ...23...

Page 48: ...fire risk it is forbidden to use the controller in proximity of explosive gases or dust Moreover the controller cannot be used in conditions of water steam condensation or be exposed to effects of wat...

Page 49: ...gulations Caution After the regulator is turned off using the keyboard dangerous voltage can occur on the terminals Before starting any assembly works you must disconnect the mains supply and make sur...

Page 50: ...If there is a necessity to strip cable insulation more than 60mm cable leads should be fasten together or with other leads near the connector in order to prevent contact with unsafe parts in the case...

Page 51: ...B safety temperature limiter disconnects feeder and blow in W fan PO fuel feeder motor PC HUW circulating pump instead of mixer servo PCO boiler pump PCW HUW pump PM thermostatic mixer circuit pump wi...

Page 52: ...ng pump PC RT1 universal thermostat of the mixer 1 and the boiler RT2 thermostat of the mixer 2 R reservoir boiler AL alarm indicator PP shunt pump to protect the return of the boiler PC HUW circulati...

Page 53: ...shunt pump PP or HUW circulating pump PC T room thermostat R reserve boiler AL alarm annunciator PP boiler shunt pump to protect boiler return PC HUW circulating time B extension module two heating c...

Page 54: ...rs connection The controller cooperates solely with the weather sensor type CT6 P The sensor should be installed on the coolest wall of the building Usually it is the northern wall under the roof The...

Page 55: ...hen 0 is set the CH pump will not be stopped by the room thermostat Once this time has elapsed the regulator switches on CH pump for a time set in CH pump op t th on e g 30s This feature prevents from...

Page 56: ...er and applies voltage 12V DC at Output H which causes release of coil of U3 module relay and opening its contacts Once the boiler temperature has dropped below the value set in the parameter of Reser...

Page 57: ...ctive alarm signal code in MENU Service Settings Boiler Settings Alarms Active alarm signal code When 31 has been set in case of any alarm occurred voltage is applied at contact 43 44 Setting this par...

Page 58: ...opening are not interchanged To do this enter MENU Manual Control and open the mixer by selection of Mix1 open ON When opening temperature on mixer sensor should increase In other case disconnect powe...

Page 59: ...xceeds 95 C power supply of the electric feeder and the fan is cut off by the safety temperature limiter To reset the limiter it is needed to press the button placed in the side of the casing near the...

Page 60: ...or a wire of cross section of 0 25 mm2 it should not exceed 30m The cross section area of the wire should not be less than 0 25 mm2 11 18 DS input There is a possibility of connecting the sensor that...

Page 61: ...there should be written new software in the pfc format as a 2 files a file with the panel software and a file with the module A software Software files should be placed directly on the memory card do...

Page 62: ...t etc Max preset boiler temperature This parameter prevents the user to set too high value of boiler preset temperature Reduction value This parameter determines the temperature at which the boiler wi...

Page 63: ...container may be heated up to hazardous temperature which may create the risk of burning the user Therefore some other protection e g thermostatic valves should be used Incr boil temp for HUW and mixe...

Page 64: ...Valve opening time Enter the time of full valve opening taken from the rating plate of valve servo e g 140s Pump OFF by thermostat Once this parameter has been set at YES mixer servo closes and mixer...

Page 65: ...er sensor at which buffer loading ends Min buffer temp Temperature measured by upper buffer sensor at which the pumps are switched off and the mixer servos are closed Note these parameters are availab...

Page 66: ...HUW temperature HUW pump goes off In this manner users of hot utility water are protected from burning The alarm is reset by switching the regulator off and on Note arrangement of temperature sensor...

Page 67: ...ainst freezing If the boiler temperature drops below 5 C the CH pump will be enabled thus forcing circulation of the boiler water This will delay the process of water freezing yet in the case of great...

Page 68: ...iter are bridged jumper should be provided only in case temperature limiter is not connected if the boiler is equipped with STB temperature limiter with manual return to home position release the limi...

Page 69: ...the setting of the parameter HUW pump operation extension time to cool down the boiler See sec 39 increase the setting of the parameter max HUW temperature to enable excessive heat discharge to HUW c...

Page 70: ...pe in which the regulator will be mounted from the menu If a given boiler type is not specified set the option Fuzzy logic OFF With this setting the regulator may be used in STANDARD mode only and Fuz...

Page 71: ...47...

Page 72: ...ul Wsp lna 19 Ignatki 16 001 Kleosin Poland tel 48 85 749 70 00 fax 48 85 749 70 14 plum plum pl www plum pl www plumelectronics eu...

Page 73: ...ecoNET300 REMOTE CONTROL OF ecoMAX REGULATORS CAN BE APPLIED TO OPERATIONAL SYSTEM REGULATOR NAME WINDOWS XP 7 8 Android Linux ecoMAX 800 series excluding ecoMAX800R1 T1 850 860 2014 08 22 OPERATION A...

Page 74: ......

Page 75: ...3 This sign indicates relation to safety issues This sign indicates relations to module functional features...

Page 76: ...s adapted to cooperate with ecoNET300 internet module Connecting the module not in accordance with the manual or improperly can result in inappropriate operation of the controller or interruption of i...

Page 77: ...S 7 CONNECTING WITH ecoMAX800 CONTROLLERS 8 CONNECTION WITH ecoMAX850 SERIES CONTROLLERS 9 CONNECTION WITH ecoMAX860 CONTROLLER 10 CONNECTION WITH INTERNET NETWORK 11 LOGGING TO THE MODULE FROM A LEVE...

Page 78: ...rk without Internet access 9 cooperation with www econet24 com external server provides access to boiler controller via Internet 9 supports Wi Fi wireless networks 9 preview of current operation param...

Page 79: ...INK2 interface In case of some types of controllers it is necessary to use an appropriate adapter ecoLINK2 interface and adapter are a part of the ecoNET300 set Further parts of the manual contain met...

Page 80: ...o ecoMAX800R1 and ecoMAX800T1 In case of ecoMAX800 series a EL2adapter must be used in order to connect ecoLINK2 The following diagram shows a connection method EL2adapter where 1 Socket for RJ14 ecoL...

Page 81: ...l COM transmission socket to connect RJ14 plug of ecoLINK2 interface without using any adapters Just unscrew the controller housing and put the plug into a COM socket 1 COM socket place of plugging a...

Page 82: ...INK2 The following diagram shows a connection method Location of the controller COM transmission socket interfejs ecoLINK2 On Diagram includes COM transmission socket connection point between cable an...

Page 83: ...USB Port socket and 3G USB Port to the ecoLINK interface Connect wirh RJ45 Ethernet Port with Ethernet cable e g with ADSL router swotch and modem A socket must not be use in case of WiFi wireless net...

Page 84: ...IP assignment for ecoNET300 internet module is not supported More information can be obtained from router configuration software or network administrator LED Condition ecoNET300 operation condition P...

Page 85: ...of http 10 1 2 237 is entered into the address field from the level of LAN network A boiler controller menu management website wil be activated It is necessary to enter network parameters in General s...

Page 86: ...cted type is WPA2 Go to Password tab Enter Wi Fi access password using letters characters available on the list and a knob on the controller panel Confirm with ENTER In MENU Information ecoNET WiFi us...

Page 87: ...SETTINGS 15 Wi Fi network parameters SSID protection type and password can be also configured from a level of ecoNET300 website after previously connecting it to a LAN wire network...

Page 88: ...Ethernet or ecoNET WiFi Activated page will ask for user and password Default settings are User admin Password admin After correct login a www for managing the boiler controller operation More informa...

Page 89: ...ing user has to create a new account Following conditions must be met Boiler controller has to be connected to a power supply and properly connected to ecoNET internet module ecoNET300 module should b...

Page 90: ...following command will be displayed Regulator not available try other UID or check if regulator is connected to the Internet ecoNET24 server verifies whether UID number is correct 9 Regulator label en...

Page 91: ...l In case an alert occurs an alarm message including alarm contents will be sent On previously entered e mail address 9 Regulator installation address Similar as user address Check this field if the c...

Page 92: ...ments Detailed readout and modification of operation parameters of the boiler controller Readout and modification of all parameters of the boiler controller and CH HUW installation Data archive of sel...

Page 93: ...ttings Diagram tab includes graphical connection diagram between boiler and heating system in the building with readouts of parameters from sensors in particular points of the installation A parameter...

Page 94: ...OPERATION 22 A parameter to be modified is indicated by symbol Click a tile and Modify value window will appear Enter new value e g Boiler temperature and confirm with Save...

Page 95: ...a password for service parameters in a Device settings tab in Advanced user password field Data history tab only in server version enables to readout registered parameters concerning operation of the...

Page 96: ...riod for data readout by clicking From or To select date and time in a calendar Confirm with Done Select parameters from a drop down list and confirm with in order to add parameters to be visualized C...

Page 97: ...ccurrence is displayed Log into www ecoNET24 com in order to display all logs of alarm conditions from the beginning of operation of the controller Logging into a local LAN network gives a possibility...

Page 98: ...ange the boiler regulator installation address label name service access and advanced user password 9 readout a software version in the controller module and additional modules or panels 9 update inte...

Page 99: ...e or modification of address data deletion of account adding a new device Changes are applicable only to server version Depending on what type of changes are made choose an appropriate button and ente...

Page 100: ...t browser excluding ecoNET300 module 9 read information concerning selected controller identifier UID number software version in controller module additional modules and panels 9 update software to ec...

Page 101: ...ables to change login data user name and password to the ecoNET300 Internet module Enter old and new data into fields Save changes by clicking OK ecoNET300 module has to be connected to power supply 1...

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Page 104: ...Ignatki 27a 16 001 Kleosin Poland tel 48 85 749 70 00 fax 48 85 749 70 14 plum plum pl www plum pl www plumelectronics eu...

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