Percy Doughty & Co GALLERY CLASSIC 5 Installation And Operating Instructions Manual Download Page 8

The clean burn function will be compromised if: the maximum fuel load is exceeded; 
the fuel is not dry/seasoned correctly; the fuel is contaminated i.e. paint, tar resins; or if 
the flue draught is insufficient. 

Maximum fuel load is 1kg.  Maximum log length is 

240mm.  Maximum log diameter is 100mm.  

When refuelling on to a low firebed and 

there is insufficient burning material to light a new fuel charge, excessive smoke 

 

emission can occur. Refuelling must be carried out onto a sufficient quantity of glowing 
embers and ash that the new fuel charge will ignite in a reasonable period. If there are 
too few embers in the fire bed, add suitable kindling to prevent excessive smoke.

 

 

Recommended Fuels

 

Seasoned wood—moisture content less than 20%

 

 

Please note that when refuelling with solid fuel do not pile fuel higher than 30 degrees 
from the front bar rearwards—overfuelling can produce temperatures beyond the de-
signed rating of the appliance, causing damage to internal parts.

 

 

Lighting The Stove

 

We recommend that you have two or three small fires before you operate your stove to 
its maximum heat output. This is to allow the paint to cure and castings to relax and 
consolidate location we recommend ‘running in’ procedure after long shutdowns to pre-
serve life of stove. During this you may notice an unpleasant smell. It is not toxic, but 
for your comfort we would suggest that during this period you leave all doors and win-
dows open.

 

 

 

First, load the fire with starting fuel i.e. paper, dry kindling timber and/or fire lighters in 
the mode chosen, either wood or coal.

 

 

Light the fire at base leaving all air controls open. Allow the fuel to reach a steady glow 
and build the fire up gradually. Once you have a good fire established across the grate 
bed, further fuel can be added as required.

 

 

When your fuel is well alight you can start to restrict the primary air intake. If you are 
burning only wood, the primary air control can be fully closed. If you are burning solid 
fuel you will require more primary air. Your stove is burning with maximum efficiency 
when a bright fire is achieved using minimum air inlet. 

 

 

The stove can be banked up for long periods. When burning solid fuel empty the ash-
pan. Open air controls and let the fire burn brightly for a short period. Refuel and close 
air controls, the exact setting required will depend on the fuel used and the chimney 
draw so some practice may be necessary. To revive the fire, open air controls until the 
fire is burning brightly, de

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ash if necessary (solid fuel only) and refuel. Set air controls 

as required.  

 

 

This appliance is designed to be operated with the door closed. Except for refuelling, 
not only is it unsafe to operate with the door open but the appliance efficiency will be 
reduced dramatically.

 

 
 
 

11 

Glass Panels

 

Clean  the  glass  panels  when  cool  with  a  proprietary  glass  cleaner.  Highly  abrasive 
substances should be avoided as these can scratch the glass and make subsequent 
cleaning more difficult. Wet logs on heated glass, a badly aimed poker or heavy slam-
ming of the doors could crack the glass panels. The glass will not fracture from heat.

 

 

Chimney

 

Check your chimney each year before starting to use your stove for the winter. Birds 
may  have  nested  in  the  chimney  or  the  masonry  may  have  cracked.  Both  chimney 
and flue pipe must be swept at least once a year.

 

 

To avoid a build up of soot on the baffle (the plate inside the stove above the grate) 
this must be removed and cleaned periodically. This plate locates the back and side 
firebricks  so  note  its  position  before  removal.  To  remove,  lift  plate  and  remove  one 
side  brick,  this  will  allow  plate  to  drop  and  aid  removal.  To  replace,  position  baffle 
plate on back and side brick, lift plate and replace remaining brick, make sure it has 
located in position. This must be done when the stove is cold.

 

 

For efficient burning of your appliance, make sure the grate is clear of burnt debris i.e. 
nails etc.

 

 

Where the chimney is believed to have served an open fire installation it is possible 
that  the  higher  flue  gas  temperature  from  a  closed  appliance  may  loosen  deposits 
that were previously firmly adhered, with the consequent risk of flue  blockage. It is 
therefore  recommended  that  the  chimney  be  swept  a  second  time  within  a  month  of 
regular use after installation.

  

 

IMPORTANT

 

-

Fuel overloading

 

The maximum amount of fuel specified in this manual should not be exceeded, 

 

overloading can cause excess smoke. 

 

-

Operation with door left open

 

Operation with the door open can cause excess smoke.

  

 The appliance must not be 

operated with the appliance door left open except as directed in the instructions.

 

-

Dampers left open

 

Operation with the air controls or appliance dampers open can cause excess 
smoke.

  

 The appliance must not be operated with air controls, appliance dampers or 

door left open except as directed in the instructions.

 

Summary of Contents for GALLERY CLASSIC 5

Page 1: ...ed flue GALLERY CLASSIC 5 INSTALLATION AND OPERATING INSTRUCTIONS This stove operates at very high temperatures All persons including children and the infirm should be warned of this and not be allowed to touch any surfaces whilst in use The operator must use the tools provided The mitten provided is a tool APPROVED REV D JAN 2013 ...

Page 2: ...e Percy Doughty Co Imperial Point Express Trading Estate Stone Hill Road Farnworth Bolton BL4 9TN Telephone 01204 868550 Fax 01204 868551 email sales percydoughty com web www percydoughty co uk Essential characteristic Performance Test fuel Beech Anthracite Fire Safety Pass Pass Emission of combustion products related to 13 O2 CO 0 11 vol Dust 73 mg m0 3 NOx 98 mg m0 3 CxHy 183 mg m0 3 CO 0 17 vol...

Page 3: ... FFX008 Flue Collar 2 FFX009 Flue Blanking Plate 3 5 6 FFX001 Stove Body Rear Right Left Panel 4 FFX003 Stove Top Panel 7 FFX002 Stove Base Panel 8 FFX005 Grate Support Plate 9 FFX006 Grate 10 FFX007 Stove Baffle Plate 11 FFX012 Side Brick 12 FFX013 Back Brick 13 FFX010 Leg 14 15 FFX004 Stove Door Front Panel 16 FFX014 Ash Pan 17 FFX011 Fret 18 FFX024 Secondary Air Duct 19 FFX018 Door Glass 20 FFX...

Page 4: ...ENT PARTS AS RECOMMENDED BY YOUR SUPPLIER FAILURE TO ADHERE TO THIS ADVICE COULD INVALIDATE YOUR GUARANTEE WHEN OPERATING THE STOVE IN A SMOKE CONTROLLED AREA ONLY BURN SEASONED WOOD AND APPROPRIATE SEASONED FUELS HEALTH AND SAFETY PRECAUTIONS Special care must be taken when installing the stove such that the requirements of the Health and Safety at Work Act are met Handling Adequate facilities mu...

Page 5: ...controlled and to prevent overfiring If you have any doubts about the suitability of your chimney consult your local dealer stockist The chimney must be swept before connection to the stove and swept every six months there after If there is an excessive build up of soot then the chimney must be swept and the reason for build up investigated An existing fireplace opening can be bricked up or sealed...

Page 6: ...lug hearth for securing stove and levelling See typical flue connection methods illustrated Upon completion of installation the appliance should be checked under fire for sound ness of joints and seals and also that all smoke and fumes are taken from the appli ance up the chimney and emitted safely Care should be taken that all flues hearths and combustion air supplies are in accord ance with the ...

Page 7: ...is available in BS EN 50292 2002 and from the alarm manufacturer s instructions Provision of an alarm must not be considered a substitute for either installing the appliance correctly or ensuring regular servicing and maintenance of the appliance and chimney system OPERATING INSTRUCTIONS Primary Air Primary air is controlled via the sliding vents in the bottom of the door this provides a conventio...

Page 8: ...uired will depend on the fuel used and the chimney draw so some practice may be necessary To revive the fire open air controls until the fire is burning brightly de ash if necessary solid fuel only and refuel Set air controls as required This appliance is designed to be operated with the door closed Except for refuelling not only is it unsafe to operate with the door open but the appliance efficie...

Page 9: ...ll then lift out off it s stops Stove Body The stove is finished with a heat resistant paint and this can be cleaned with a soft brush Do not clean whilst the stove is hot wait until it has cooled down The finish can be renovated with a suitable brand of paint 9 Solid Fuels We recommend the majority of approved manufactured smokeless fuels Household coal which is Smokey fuel can also be used but n...

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