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Pepperl+Fuchs VBG-CCL-G4F, Manual

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Declaration of Conformity

Subject to reasonable modifications due to technical advances.

Copyright Fuchs, Printed in Germany

Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 · Internet http://www.pepperl-fuchs.com

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Declaration of Conformity

The AS-iCC-Link gateway VBG-CCL-G4F has been developed and produced in 
accordance with the applicable European standards and directives.

The manufacturer of the product, Fuchs Group in D-68301 Mannheim, 
possesses a certified quality assurance system in accordance with ISO 9001.

The corresponding of conformity can be requested from the manufac-
turer.

ISO

9001

Summary of Contents for VBG-CCL-G4F

Page 1: ...FACTORY AUTOMATION Manual Manual VBG CCL G4F AS Interface CC Link Gateway IP67 AS Interface CC Link Gateway IP67 in acc to specification 2 1 in acc to specification 2 1...

Page 2: ...of the Electrical Industry as published by the Central Association of the Elektrotechnik und Elektroindustrie ZVEI e V including the supplementary clause Extended reservation of title We at Pepperl Fu...

Page 3: ...k Gateway 17 6 1 Master Start Up 17 6 2 Configuration Mode 17 6 3 Protected Operating Mode 18 6 3 1 Switching to Protected Operating Mode 18 6 3 2 Configuration Errors in Protected Operating Mode 18 6...

Page 4: ...et Extended Permanent Configuration GET_PCD 39 9 1 2 11 Store Actual Configuration STORE_CDI 39 9 1 2 12 Read Actual Configuration READ_CDI 40 9 1 2 13 SET_LPS 40 9 1 2 14 GET_LPS 41 9 1 2 15 GET_LAS...

Page 5: ...12 2002 3 9 1 2 44 BUTTONS 60 9 1 2 45 INVERTER 61 9 1 2 46 FP_PARAM 61 9 1 2 47 FP_DATA 62 9 1 2 48 READ_IDI_X 62 9 1 2 49 READ_ODI_X 63 9 1 2 50 WRITE_ODI_X 64 9 1 3 Functional profiles 64 9 1 3 1...

Page 6: ...o reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www p...

Page 7: ...pepperl fuchs com issue date 10 12 2002 5 1 Declaration of Conformity The AS iCC Link gateway VBG CCL G4F has been developed and produced in accordance with the applicable European standards and dire...

Page 8: ...ct to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http w...

Page 9: ...90 91 Internet http www pepperl fuchs com issue date 10 12 2002 7 2 The Symbols Used This symbol warns the user of possible danger Failure to heed this warning can lead to personal injury or death and...

Page 10: ...reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pe...

Page 11: ...ely qualified person nel in accordance with this operating manual Safety and correct functioning of the device cannot be guaranteed if any operation other than that described in this operation manual...

Page 12: ...onable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl...

Page 13: ...e to the CC Link A gateway represents the master for the AS Interface and the slave for the CC Link All AS Interface functions can be called via the CC Link The high protection cate gory IP 65 makes t...

Page 14: ...o reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www p...

Page 15: ...m entering The AS in terface is connected with the electromechanical interface with penetration tech nique developed for AS i at the bottom of the housing 5 1 Power Supply Concepts and AS i Connection...

Page 16: ...push buttons are situated inside of the housing to avo id liquids from entering The top of the housing has to be screwed off to operate these push buttons 5 3 1 LEDs of the Single Masters PW The mast...

Page 17: ...of the same type with ad dress zero The master addresses the new slave to the faulty ad dress and thus eliminates the configuration error PRG MODE The AS i master is in configuration mode 5 3 2 Push...

Page 18: ...Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet...

Page 19: ...for slaves located on the AS i The master remains in the detection phase until it finds at least one slave 421 Activation Phase Condition at the end of the start up operation where the parameters are...

Page 20: ...be left by pressing the mode button Pressing the button shortly Exits the configuration mode without projecting the current AS i configuration Pressing the button for more than five seconds Exits the...

Page 21: ...available operating address press the set button shortly Each time you press the set button the next available address is displayed Choose the displayed address as your target address by pressing the...

Page 22: ...ing the set button for more than five seconds you can select the currently displayed address as a potential target address and the display starts to blink If the faulty slave was previously replaced b...

Page 23: ...nt station number is shown on the LED display With every pushing of the set button the station number can now be increased by 1 Once the desired station number is shown on the display it will be store...

Page 24: ...ubject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet ht...

Page 25: ...a counter of telegram repetitions for each AS i slave which is increased everytime there is a corrupted data tele gram This makes possible to judge the quality of the AS i network even if only a few c...

Page 26: ...ration in protected mode releases the off line phase For each slave address can be chosen whether a configuration error on this ad dress will release the off line phase or not This information is stor...

Page 27: ...as Input and Output data image 1 RW use as mailbox RXn5 0 RW enabled use RW as selected in RXn4 1 RW disabled RX n 5 0 RX n 5 9 Reserved RX n 5 A Error Status Flag RX n 5 B Remote READY RX n 5 C RX n...

Page 28: ...A 7 7A RWrn 1 Input data from AS i slave 4 4A 7 7A RWwm 2 Output data to AS i slave 8 8A 11 11A RWrn 2 Input data from AS i slave 8 8A 11 11A RWwm 3 Output data to AS i slave 12 12A 15 15A RWrn 3 Inpu...

Page 29: ...wm Req param byte 1 2 RWrn 1 Resp param byte 1 2 RWwm 2 RWwm Req param byte 3 4 RWrn 2 Resp param byte 3 4 RWwm 3 RWwm Req param byte 5 6 RWrn 3 Resp param byte 5 6 RWwm 4 RWwm Req param byte 7 8 RWrn...

Page 30: ...slave addressing 1 disables automatic slave addressing 2 changing this bit from 0 to 1 set the AS i Master to configuration mode 3 changing this bit from 0 to 1 set the AS i Master to protected mode 4...

Page 31: ...not in normal operation 3 0 device is in protected mode 1 device is in configuration mode 4 Input 0 AS i Slave 1 5 Input 1 AS i Slave 1 6 Input 2 AS i Slave 1 7 Input 3 AS i Slave 1 8 Input 0 AS i Sl...

Page 32: ...y using RYn4 In this case RYn4 will be set to 0 IO data imag es 3 Wait until the gateway confirms this by setting RXn4 to the same value as RYn4 4 Write the correct data to the RW memory RXn4 0 IO dat...

Page 33: ...The execution of a mailbox is declined if the mailbox is too small Circuit 0 If AS i gateway with one AS i master or the master 1 of an AS i gate way with 2 masters is choosen Circuit 1 If AS i gatew...

Page 34: ...SET_PP 4316 Set_Permanent_Parameter 4 2 GET_PP 0116 Get_Permanent_Parameter 3 3 WRITE_P 0216 Write_Parameter 4 3 READ_PI 0316 Read_Parameter 3 3 STORE_PI 0416 Store_Actual_Parameter 2 2 SET_PCD 2516...

Page 35: ...fig diff 2 10 WR_74_PARAM 5A16 Write S 7 4 slave parameter 6 2 RD_74_PARAM 5B16 Read S 7 4 slave parameter 4 3 RD_74_ID 5C16 Read S 7 4 slave ID string 4 3 RD_74_DIAG 5D16 Read S 7 4 slave diagnosis s...

Page 36: ...READ_IDI transmits all Execution Control Flags byte 3 and byte 4 Values for result value place meaning OK 0016 execution without fault HI_NG 1116 HI general fault HI_OPCODE 1216 HI illegal value in c...

Page 37: ...tion_Active NA Normal_Operation_Active APF APF OR Offline_Ready Cok Config_Ok 9 1 2 3 WRITE_ODI With this call the output data values of all AS i slaves are written in additon to the cyclic data excha...

Page 38: ...the power supply on the AS i CC Link Gateway 9 1 2 5 Get_Permanent_Parameter GET_PP With this call a slave specific parameter value stored on the EEPROM of the AS i CC Link Gateway is read 9 1 2 6 Wri...

Page 39: ...slave 9 1 2 7 Read Parameter READ_PI This call returns the current parameter value actual parameter of an AS i slave sent by the AS i CC Link Gateway This value must not be confused with the paramete...

Page 40: ...lave I O configuration ID code Extended ID1 code Extended ID2 code The configuration data are stored permanently on the EEPROM of the AS i CC Link Gateway and are used as the expected configuration by...

Page 41: ...acturer of the AS i slave Meaning of bit B B 0 Single AS i slave or A slave B 1 B slave 9 1 2 11 Store Actual Configuration STORE_CDI With this call the actual configuration data I O configuration ID...

Page 42: ...ion data are specified by the manufacturer of the AS i slave Meaning of bit B B 0 Single AS i slave or A slave B 1 B slave 9 1 2 13 SET_LPS With this call the list of configured AS i slaves is transfe...

Page 43: ...i CC Link Gateway The list of projected AS i slaves LPS Request if O 0 byte 27 26 25 24 23 22 21 20 1 2916 2 T 0 circuit 3 0016 4 7A 6A 5A 4A 3A 2A 1A 11 31B 30B 29B 28B 27B 26B 25B 24B Request if O 1...

Page 44: ...wing entry is read out of the AS i CC Link Gateway The list of activated slaves LAS Response if O 1 byte 27 26 25 24 23 22 21 20 1 4416 2 T result 3 0A 1A 2A 3A 4A 5A 6A 7A 10 24B 25B 26B 27B 28B 29B...

Page 45: ...1 2 17 GET_FLAGS With this call the following entry is read out of the AS i CC Link Gateway The flags according to the AS i slave specification Request byte 27 26 25 24 23 22 21 20 1 4616 2 T O circui...

Page 46: ...operation APF APF This flag is set when the voltage on the AS i cable is too low OR Offline_Ready The flag is set when the offline phase is active Cok Config_Ok This flag is set when the desired confi...

Page 47: ...mode The online mode is the normal operating situation for the AS i master Here the following jobs are processed cyclically During the data exchange phase the fields of the output data are transferre...

Page 48: ...AS i address of an AS i slave can be modified This call is mainly used to add a new AS i slave with the default address 0 to the AS Interface In this case the address is changed from AS i slave addres...

Page 49: ...utomatic address programming function The AUTO_ADDR_ENABLE bit is stored permanently in other words it is retai ned after a warm hot restart on the AS i master When the AS i slave address is changed t...

Page 50: ...in the description of the AS i slave 9 1 2 24 Write AS i Slave Extended ID1 WRITE_XID1 With this call the extended ID1 code of an AS i slave with address 0 can be writ ten directly over the AS i cable...

Page 51: ...o the slave profile 7 3 can be read 9 1 2 26 WR_7X_OUT With this command the four 16 bit channels of an AS i output slave according to the slave profile 7 3 can be written Response Byte 27 26 25 24 23...

Page 52: ...file 7 3 can be read out of the AS i CC Link Gateway 9 1 2 28 RD_7X_IN_X With this command the four 16 bit channels of 4 AS i input slaves with succesive addresses according to the slave profile 7 3 c...

Page 53: ...ng to the slave profile 7 3 can be written 9 1 2 30 RD_7X_OUT_X With this command the four 16 bit channels of 4 AS i output slaves with succesive addresses according to the slave profile 7 3 can be re...

Page 54: ...Link Gateway 9 1 2 32 GET_DELTA The Delta list contents the list of slave addresse with configuration errors Request byte 27 26 25 24 23 22 21 20 1 5616 2 T circuit Response byte 27 26 25 24 23 22 21...

Page 55: ...g that should be written into the buffer from index i If i 0 then the string is transfered to the slave 9 1 2 34 RD_74_PARAM With this function the parameter string according to profile S 7 4 is read...

Page 56: ...the length of the read string If i 0 then the string is read from the slave otherwise the function responses out of the memory trough which the data can be read consistently 9 1 2 36 RD_74_DIAG With t...

Page 57: ...emory trough which the data can be read consistently 9 1 2 37 Get_LPS Get_LAS Get_LDS Get_Flags GET_LISTS With this call the following entries are read out of the AS i CC Link Gateway The list of acti...

Page 58: ...Offline_Ready Cok Config_Ok AAe Auto_Address_Enable OL Off line DX Data_Exchange_Active Response if O 0 byte 27 26 25 24 23 22 21 20 1 3016 2 T result 3 7A 6A 5A 4A 3A 2A 1A 0A LAS 10 31B 30B 29B 28B...

Page 59: ...Slaves LCS is read out of the AS i CC Link Gateway 9 1 2 39 GET_LOS With this call the List of Offline Slaves LOS is read out of the AS i CC Link Ga teway see chapter 7 Request byte 27 26 25 24 23 22...

Page 60: ...see chapter 7 Response if O 0 byte 27 26 25 24 23 22 21 20 1 6116 2 T result 3 7A 6A 5A 4A 3A 2A 1A 0A 10 31B 30B 29B 28B 27B 26B 25B 24B Response if O 1 byte 27 26 25 24 23 22 21 20 1 6116 2 T result...

Page 61: ...th this call the counts of the error counters for B slaves are read out see chapter 7 With every read out of the counts the error counters are restarted The counts are read out via the correspondendin...

Page 62: ...ry read out of the counts the error counters are restarted The counts are read out via the correspondending host interface and will be dele ted with every read access The counter value is limited to 2...

Page 63: ...ds switched to the selcted destination parameter 9 1 2 46 FP_PARAM This command is used for parametrization of functional profiles The content of the request and response bytes is depending of the cal...

Page 64: ...is depending of the called function see chapter 9 1 3 9 1 2 48 READ_IDI_X With this call the input data values of all AS i slaves are read out of the AS i CC Link Gateway in addition to the cyclic da...

Page 65: ...B 1 B slave 9 1 2 49 READ_ODI_X With this call the output data values of all AS i slaves is read out of the AS i CC Link Gateway Meaning of bit B B 0 Single AS i slave or A slave B 1 B slave Response...

Page 66: ...ntered that slaves according to profile S 7 B or S 0 B by which are deleted all 4 bits in the IDI Therefore slaves with 2 contacts are entered only then if both contacts are released Because the safet...

Page 67: ...e 10 12 2002 65 Cok Config_Ok S0 LDS 0 AAs Auto_Address_Assign AAv Auto_Address_Available CA Configuration_Active NA Normal_Operation_Active APF APF OR Offline_Ready Pok Periphery_Ok Response if O 0 b...

Page 68: ...tor can make more than 32 Byte diagnosis da ta these must be read with several mailbox calls The second request byte decla res the start index in the field of the daignosis data If the start index ist...

Page 69: ...e S 3 A 1 with advanced addressing by which the input data bit D1 Warning is deleted For building of this list CDI and IDI are utilized only Integrated AS i slaves which are projected but not existing...

Page 70: ...put data bit D2 Availability is deleted For building of this list CDI and IDI are utilized only Integrated AS i slaves which are projected but not existing are entered therfore not here Response if O...

Page 71: ...management Meaning of the bytes The mailbox call has not been anwsered with the valid values beause the toggle bit has not been set Set of Toggle bit Resonse if O 1 byte 27 26 25 24 23 22 21 20 1 7E1...

Page 72: ...2 2002 70 To get the input data again the T bit has to be reset aso Response Byte 1 50hex Byte 2 80hex Toggle bit master1 Byte 3 analog channel 1 high bytehex Byte 4 analog channel 1 low bytehex Byte...

Page 73: ...f line phase Shortly after that a 41 will be displayed the AS i master stays in the detection phase Switch the device to the projecting mode if the yellow LED does not light up Press the modeMODE butt...

Page 74: ...30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com issue date 10 12 2002 72 The configuration of the AS i master is now finished Now the hierarchically higher fieldbus system can...

Page 75: ...master is in off line phase 41 The AS i master is in detection phase 42 The AS i master is in activation phase 43 The AS i master starts the normal operating mode 51 CC Link ASIC not ready 70 Hardwar...

Page 76: ...perl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com issue date 10 12 2002 74 95 Error while changing...

Page 77: ...onable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl...

Page 78: ...123904 12 02 00...

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