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Pepperl+Fuchs VAG-PB-G4F-R4, Manual

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Pepperl+Fuchs VAG-PB-G4F-R4 Manual Download Page 16

                  

AS-Interface

Connections, Displays and Controls

Subject to reasonable modifications due to technical advances.

Copyright Fuchs, Printed in Germany

Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91 · Internet http://www.pepperl-fuchs.com

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5.3.3

Gateway Power Supply

The gateway is supplied by the AS-I circuit. A connection to the AS-I lead occurs by 
means of the EMS interface. When using the power units, it is important to ensure that 
they are AS-Interface compatible and have the necessary de-coupling coils. 

5.3.4

The PROFIBUS Interface

The PROFIBUS transmission cable is connected to the gateway by means of tension 
spring terminals within the gateway. The cover of the gateway must be removed to 
make the connection. The connection is made as follows:

1. Open the PG-gland and push the individual component over the PROFIBUS cable

in the following order: the nut, the gasket and the washer.

2. Insulate the cable ends.

3. Feed the insulated cable through the opened PG-gland. 

4. Connect the individual leads (see page 15). 

Summary of Contents for VAG-PB-G4F-R4

Page 1: ...FACTORY AUTOMATION Manual Manual VAG PB G4F R4 AS Interface PROFIBUS Gateway AS Interface PROFIBUS Gateway IP67 IP67...

Page 2: ...of the Electrical Industry as published by the Central Association of the Elektrotechnik und Elektroindustrie ZVEI e V including the supplementary clause Extended reservation of title We at Pepperl Fu...

Page 3: ...6 1 Master Start Up 17 6 2 Configuration Mode 17 6 3 Protected Operating Mode 18 6 3 1 Switching to Protected Operating Mode 18 6 3 2 Configuration Errors in Protected Operating Mode 18 6 4 Assigning...

Page 4: ...of the Profibus DP Master 36 8 4 Profibus Diagnosis telegram 39 8 4 1 Diagnosis telegram in easy mode and advanced mode 39 8 4 2 Diagnosis telegram in professional mode 41 9 Accessories for Putting AS...

Page 5: ...http www pepperl fuchs com issue date 12 10 1999 5 1 Declaration of Conformity The AS i PROFIBUS Gateway VAG PB G4F R4 have been developed and produced in accordance with the applicable European stan...

Page 6: ...ct to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http w...

Page 7: ...90 91 Internet http www pepperl fuchs com issue date 12 10 1999 7 2 The Used Symbols This symbol warns the user of possible danger Failure to heed this warning can lead to personal injury or death and...

Page 8: ...reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pe...

Page 9: ...ely qualified personnel in accordance with this operating manual Safety and correct functioning of the device cannot be guaranteed if any operation other than that described in this operation manual i...

Page 10: ...onable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl...

Page 11: ...an be transmitted to the AS i slaves Also the mini PLC AS i Control is accessible All AS i Control functions are available program download upload start stop read and write user memory The profes sion...

Page 12: ...o reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www p...

Page 13: ...rols 5 1 Device Views The diagrams below display the design and dimensions of the Gateways The follow ing are located on the face of the AS i Profibus Gateway 1 2 PG9 threading for the PROFIBUS transm...

Page 14: ...with configuration errors at least one projected slave is missing or the actual configuration data does not correspond with the reference configuration data for a projected and recognized slave U AS...

Page 15: ...ordance with EN 50022 It can also be mounted on a wall Mounting holes have been included in the design of the black base for this purpose The following steps should be taken when mounting the gateway...

Page 16: ...When using the power units it is important to ensure that they are AS Interface compatible and have the necessary de coupling coils 5 3 4 The PROFIBUS Interface The PROFIBUS transmission cable is con...

Page 17: ...nd was started automatically 41 Detection Phase Start of the start up phase where the system looks for slaves located on the AS i The master remains in the detection phase until it finds at least one...

Page 18: ...cted Operating Mode 6 3 1 Switching to Protected Operating Mode Pressing the button shortly Exits the configuration mode without projecting the current AS i configuration Pressing the button for more...

Page 19: ...ble with the AS i PROFIBUS Gateway using the push buttons How it works is described as follows 6 4 1 Assigning a Slave Address assigning an available address to a slave with address zero In configurat...

Page 20: ...al target address and the display starts to blink If the faulty slave was previously replaced by a slave with address zero the new slave can now be programmed for the blinking address by pressing the...

Page 21: ...ve to be pushed si multaneously for at least 5 seconds until the current bus address is shown on the LCD display With every pushing of the set button the station address can now be in creased by 1 Onc...

Page 22: ...ubject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet ht...

Page 23: ...e powering up the AS i master or reading the list Short time AS i power failures are represented in the LCS at the po sition of AS i slave with address 0 7 2 Error Counter Counter of corrupted data te...

Page 24: ...er for this feature Every configuration error during normal operation in protected mode releases the Off line Phase For each slave address can be chosen whether a configuration error on this ad dress...

Page 25: ...asy mode because it is much easier than the advanced modes following Functions are available in easy mode in advanced mode in professional mode Transmission of AS i input and outut data X X X AS i cir...

Page 26: ...buttons set and mode see chapter 6 4 8 1 3 Projecting of the Profibus DP Master To project the Profibus DP network you have to copy a GSD file enclosed on dis kette to the working directory of your P...

Page 27: ...ut bytes shall AS i parameters be transmitted shall AS i Control code be transmitted shall user memory be transmitted Size of the Window for the AS i Input and Output Data The size of the window for t...

Page 28: ...ry to be written or read can be different 8 2 1 Mapping of the AS i Data in the Profibus DP Telegram The data in the DP telegram is always mapped in the same fixed order AS i I O data AS i parameters...

Page 29: ...figuration data of the AS i slaves ID code and I O configuration should be known before configuring the DP master You find them in the AS i slave s docu mentation 8 2 3 Configuration of the Profibus D...

Page 30: ...n of 4 bytes of AS i Control code additionally Bit 4 1 Transmission of 8 bytes of AS i Control code additionally Bit 5 0 reserved 0 cogently necessary Bit 6 1 Transmission of AS i input data 0 AS i in...

Page 31: ...be set to 0 If no user memory bytes shall be transmitted it is recommended to set the user memory statement to FFhex FFhex FFhex FFhex The maximum length of the user memory window is 128 bytes Exampl...

Page 32: ...de The extended functionality of the advanced mode affords a more extensive configu ration of Profibus DP The I O window has to be enlarged for the additional data management commands and user memory...

Page 33: ...short always return as mirrored command byte 00hex or 80hex if the toggle bit was set Commands that may fail return an error code 00hex OK FFhex error in data byte 0 status The possible commands are l...

Page 34: ...he slave whose address should be changed does not exist 03 There is a slave with address zero AS i command call output 0Bhex slave address data input 0Bhex status answer write AS i Control flags outpu...

Page 35: ...see appendix chapter 11 1 read communication errors For each slave there is one byte for the number of communication errors that occurred since the last read access With every read access only 4 byte...

Page 36: ...and I O configuration should be known before configuring the DP master You find them in the AS i slave s docu mentation If the AS i configuration and the AS i startup parameters were not stated in the...

Page 37: ...meters are stated in the user parameter telegram In these cases the AS i configurations stored in the EEPROM of the AS i PROFIBUS Gateway are used So AS i can be projected using the AS i Control Tools...

Page 38: ...low nibble In the second byte s low nibble the AS i startup parameters are transmitted The upper half of this byte is unused Furthermore during the operation of the system AS i parameters can be trans...

Page 39: ...f the AS i network Its size in bytes amounts highest AS i slave address 1 2 Any non integer value has to be rounded up to a full byte If the requested data field length for the user memory is smaller...

Page 40: ...ex Byte 7 Lowest slave address with a configuration error hexadecimal representa tion Byte 8 Type of configuration error hexadecimal representation 00hex Projected AS i slave is missing F0hex Actual c...

Page 41: ...chapter 11 1 A bit in the configuration error list is set if the concerning bit in the LPS List of Projected Slaves differs from the one in the LDS List of Detected Slaves or if the projected AS i co...

Page 42: ...asonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www peppe...

Page 43: ...ed for testing the gateway With the Profibus DP Master Simulator the AS i Profibus Gateway can be put into operation with or without GSD file The user parameter string that is needed for advanced mode...

Page 44: ...chs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com issue date 12 10 1999 44 5 Do the appropriate settings e g serial interface COM 2 station...

Page 45: ...nd outputs A very easy approach to configure the AS i circuit is connecting each AS i slave to the line and setting the AS i slave address one after the other After that press the button Store configu...

Page 46: ...read and output data be written This is particularly important with time critical troubleshoot at the Profibus if e g diskettes of several manufacturers are not seizable Beyond that the Profibus DP Ma...

Page 47: ...master starts normal operating mode 70 Hardware error The AS i master s EEPROM cannot be written to 72 Hardware error The PIC processor does not respond 73 Hardware error The PIC processor does not r...

Page 48: ...ject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http...

Page 49: ...on error list A bit in the configuration error list is set if the concerning bit in the LPS List of Projected Slaves differs from the one in the LDS List of Detected Slaves or if the projected AS i co...

Page 50: ...m in place of the input data of slave 0 Bit 0 Config_OK 0 configuration OK 1 configuration error Bit 1 APF AS i power fail 0 power supply on AS i sufficient 1 power supply on AS i insufficient Bit 2 N...

Page 51: ...transmission of AS i parameters is set the DP I O window is enlarged by 2 bytes These bytes are added to the window of the input or output data Structure of the bytes DP master call DP slave answer AS...

Page 52: ...80hex address byte 0 flags Example Starting the AS i Control program in the AS i PROFIBUS Gateway Ignore_config_errors no Auto_Start no Map_Counters no DP request 80hex 01hex 00hex 00hex 00hex Coding...

Page 53: ...hs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com issue date 12 10 1999 53 Coding Upload 82hex B0 address h...

Page 54: ...ams Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Intern...

Page 55: ...he terminals 24V and 0V of the master connect the ground terminal Turn on the power supply After the self test the LEDs power config err U ASI and prj mode are on The LCD shows 40 the AS i master is i...

Page 56: ...he protected operating mode and store the AS i configuration Leave the configuration mode by press ing the mode button for at least five seconds until the prj mode LED goes out The configuration of th...

Page 57: ...fibus for the PLC Simatic S5 135 of Siemens with the Profibus master card IM 308 C The configuration software used is the Siemens COM PROFIBUS 3 0 German version 13 1 Putting into Operation in Easy Mo...

Page 58: ...Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com issue date 12 10 1999 58 6 In the window DP Master System there is a ledge with several...

Page 59: ...pperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com issue date 12 10 1999 59 8 and afterwards the dialogbox for the selection of the...

Page 60: ...your user program by means of load and transfer operations 11 After closing this dialogbox save your project with the command File Save 12 The last step is exporting the data to a memory card with th...

Page 61: ...el Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com issue date 12 10 1999 61 4 Execute the command File New The dialogbox Master Host Selection appears...

Page 62: ...pore 7 79 90 91 Internet http www pepperl fuchs com issue date 12 10 1999 62 Click on AS i and drag the icon to the Profibus in the window above 7 After a second mouse click the dialogbox for the sele...

Page 63: ...many 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com issue date 12 10 1999 63 9 Afterwards your Profibus system looks like as follows 10 Select the Profibus sl...

Page 64: ...yte E A 13 Choose as third identification from the dialogbox ID the identification the appro priate length for user flag bytes 14 If the AS i Control user memory field is bigger than 16 bytes the iden...

Page 65: ...tp www pepperl fuchs com issue date 12 10 1999 65 16 Select the Profibus slave With the command Configure Slave parameters Parameterize you get to the dialogbox Parameterize Edit the dialogbox as show...

Page 66: ...nd technischer Verbesserungen vorbehalten Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuch...

Page 67: ...of the Electrical Industry as published by the Central Association of the Elektrotechnik und Elektroindustrie ZVEI e V including the supplementary clause Extended reservation of title We at Pepperl Fu...

Page 68: ...face Areas of Application Machine engineering Conveyor or transport Packaging and bottling Automotive industry Subject to reasonable modifications due to technical advances Copyright PEPPERL FUCHS Pri...

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