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© 2014 Pentair Equipment Protection

89101405

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MAINTENANCE

COMPRESSOR

The compressor requires no maintenance. It is hermetically sealed, properly lubricated at the factory and should 

provide years of satisfactory operating service.
Under no circumstances should the access fitting covers be loosened, removed or tampered with.
Breaking of seals on compressor access fittings during warranty period will void warranty on hermetic system.
Recharging ports are provided for the ease and convenience of reputable refrigeration repair service personnel 

for recharging the air conditioner. 

INLET AIR FILTER

This air conditioner was designed with a dust resistant condenser coil. This allows it to be run filterless in most 

applications. The air conditioner is shipped with a filter in place for your convenience. For filterless operation, 

simply remove the filter. Should you decide the filter is necessary in your application, regular maintenance to 

clean this filter will assure normal operation of the air conditioner. The easily removable inlet air filter is located 

behind the front cover. If necessary filter maintenance is delayed or ignored, the maximum ambient temperatures 

under which the unit is designed to operate will be decreased.
If the compressor’s operating temperature increases above designed conditions due to a dirty or clogged filter 

(or plugged condenser coil), the air conditioner’s compressor will stop operating due to actuation of the thermal 

overload cut-out switch located on the compressor housing. As soon as the compressor temperature has dropped 

to within the switch’s cut-in setting, the compressor will restart automatically. However the above condition will 

continue to take place until the filter or coil has been cleaned. It is recommended that power to the air conditioner 

be interrupted intentionally when abnormally high compressor operating temperature causes automatic shut-

down of the unit. The above described shut-down is symptomatic of a clogged or dirty filter, thus causing a 

reduction in cooling air flow across the surface of the compressor and condenser coil.

HOW TO REMOVE, CLEAN OR INSTALL A NEW INLET AIR FILTER

RP aluminum washable air filters are designed to provide excellent filtering efficiency with a high dust holding 

capacity and a minimum amount of resistance to air flow. Because they are constructed entirely of aluminum 

they are lightweight and easy to service. To achieve maximum performance from your air handling equipment, air 

filters should be cleaned on a regular basis.
The inlet air filter is located behind the front access cover. To remove filter, push or pull to slide filter out from 

either side of the unit. The filter may now be cleaned or a new filter installed.
Cleaning Instructions:

1.  Flush the filter with warm water from the exhaust side to the intake side. DO NOT USE CAUSTICS.

2.  After flushing, allow filter to drain. Placing it with a corner down will assure complete drainage.

Summary of Contents for SPECTRACOOL G57

Page 1: ... 2014 Pentair Equipment Protection 89101405 Rev E P N 89101402 SPECTRACOOL Air Conditioner G57 Model INSTRUCTION MANUAL ...

Page 2: ...GRAM VARIABLES 14 OPERATING PARAMETERS 14 ALARM PARAMETERS 14 DISPLAYING TEMPERATURE SENSOR 2 14 COMPRESSOR RESTART TIME DELAY 14 ALARM OUTPUT CONTACT 14 ALARM INPUT CONNECTION 15 ALARM CONDITION DISPLAY 15 AIR CONDITIONER UNIT COMMUNICATION FEATURES 15 USB COMMUNICATION 15 ETHERNET COMMUNICATION 15 USING THE PC INTERFACE TOOL 16 USB COMMUNICATION MODE 16 ETHERNET COMMUNICATION MODE 17 Remote Acce...

Page 3: ... to the nameplate for proper electrical current requirements and then wire the unit to a properly grounded power supply using copper conductors only Power supply wiring should be restrained after field installation to ensure no contact with internal fan Minimum circuit ampacity should be at least 125 of the amperage shown on the unit nameplate No other equipment should be connected to this circuit...

Page 4: ...rom the drain tube continuously this can only mean that ambient air is entering the enclosure Be aware that frequent opening of the enclosure s door admits humid air that the air conditioner must then dehumidify STANDARD AND OPTIONAL COMPONENT OPERATION THERMOSTAT The G57 air conditioner uses our standard 10 1061 16 thermostat The thermostat setpoint equals the temperature that the air conditioner...

Page 5: ...ld correct the phasing The light should now illuminate when power is reapplied 460 V TO 230 V TRANSFORMER G572046GXXX ONLY The 230 V from this transformer powers the fans contactor and optional transformers 460 V is only used to run the compressor 230V TO 10V TRANSFORMER OPTIONAL This transformer powers the thermal display only 230V TO 24V TRANSFORMER AND RELAY OPTIONAL The transformer and relay a...

Page 6: ... 2014 Pentair Equipment Protection 89101405 6 G57 230V 1 PHASE GENERIC SCHEMATIC ACTUAL UNIT OPTIONS MAY VARY 89047070 G57 400 460V 3 PHASE GENERIC SCHEMATIC ACTUAL UNIT OPTIONS MAY VARY ...

Page 7: ... 2014 Pentair Equipment Protection 89101405 7 G57 208V 1 PHASE GENERIC WIRE DIAGRAM ACTUAL UNIT OPTIONS MAY VARY ...

Page 8: ... 2014 Pentair Equipment Protection 89101405 8 G57 230V 1 PHASE GENERIC WIRE DIAGRAM ACTUAL UNIT OPTIONS MAY VARY ...

Page 9: ... 2014 Pentair Equipment Protection 89101405 9 G57 400 460V 3 PHASE GENERIC WIRE DIAGRAM ACTUAL UNIT OPTIONS MAY VARY ...

Page 10: ...5 1 7 22 1 7 50267 7 7 7 50267 7 237 21 237 21 66 3 1 21 25 81 76 7 7 5 66 2 72 2 5 1 678 127 33529 72 7 3 5 02817 1 6 7 6833 127 6 2 1 88040022 20000 BTU HR G572046G15X WITH THERMOSTATS 1 5 86 80 180 1 7 7 5 1 5 029 3 1 1 2685 5 1 0 17 5 1 50 5 287 5 029 1 1 7 6 22 5 287 81 02817 1 2 6 32 5 1 7 22 1 7 50267 7 7 7 50267 7 237 21 66 3 1 21 25 81 76 7 7 5 66 2 72 2 5 1 678 127 33529 72 7 3 5 02817 1...

Page 11: ...ight seal 4 Allow unit to remain upright for a minimum of five 5 minutes before starting CAUTION Air conditioner must be in upright position during operation 5 Refer to the nameplate for electrical requirements Wire the unit to a properly grounded power supply For 3 phase units once power is applied verify that phase monitor light is illuminated which indicates correct electrical phasing Electrica...

Page 12: ... 2014 Pentair Equipment Protection 89101405 12 PARTIAL RECESS MOUNT Figure 1 Cutout Dimensions ...

Page 13: ...utilizing Modbus RTU ENERGIZING THE CONTROLLER The controller is wired and programmed at the factory to be energized when power is supplied to the air conditioner CONTROL STATUS INDICATION The display has numerous symbols that indicate if the controller is heating cooling alarming if the compressor is enabled and if the ambient fan is enabled The 3 alpha numeric characters further describe alarms ...

Page 14: ... 60 F Heating set point A05 7 F Heating differential Cooling turns on at r01 r02 and off at r01 Heating turns on at A04 and off at A04 A05 Functional only on units with heater option ALARM PARAMETERS Parameter Default Value Description P16 125 F High Temperature Alarm P19 40 F Low Temperature Alarm DISPLAYING TEMPERATURE SENSOR 2 Sensor number 2 the air outlet or condenser coil sensor can be viewe...

Page 15: ...F Compressor and Evaporator fan off for duration of alarm Relay Contacts Close AIR CONDITIONER UNIT COMMUNICATION FEATURES Air conditioner units equipped with communication capabilities provide SNMP EtherNet IP and Modbus TCP protocols through Ethernet and Modbus RTU protocol via USB Hoffman Cooling has a PC Interface Tool available for download that can utilize either mode to communicate with the...

Page 16: ...R UNIT VALUES To view Air Conditioner Unit values Select the ACU Values tab Select the Enable Comm button the PC Interface will now be communicating with unit To stop communication select the Disable Comm button CHANGING AIR CONDITIONER UNIT VALUES To change ACU Values Select the Settings tab Select the value to change Make the change to the value Select the Change Setting button Change can be ver...

Page 17: ...l now be communicating with unit To stop communication select the Disable Comm button CHANGING AIR CONDITIONER UNIT VALUES To change ACU Values Select the Settings tab Select the value to change Make the change to the value Select the Change Setting button Change can be verified in ACU Values tab VIEWING AND CHANGING ETHERNET INFORMATION To view and change Ethernet Information Select Ethernet Info...

Page 18: ... 12 YEL39 C5 6 YEL38 NA x 5 NA NA x 11 NA U2 INPUTS ALARM INPUT CONNECTION ID1 8 WHT63 MALFUNCTION NC SWITCH ID2 1 BLU88 NA ID3 na 9 BLU NA ID4 na 2 BLU NA ID5 na 10 BLU DIGITAL INPUT GROUND ID GND 3 BLU NA Y na 4 NA NA GND na 5 NA T1 EVAP IN THERMISTOR B1 13 RED T2 EVAP OUT THERMISTOR B2 12 RED T1 T2 GND GND 6 WHT NA B3 11 NA CONTROLLER POWER G 7 BLK40 CONTROLLER POWER G0 14 WHT41 U3 DATA POWER 1...

Page 19: ... 2014 Pentair Equipment Protection 89101405 19 SCHEMATIC AND WIRING DIAGRAM FOR REMOTE ACCESS CONTROL G57 1 PHASE GENERIC SCHEMATIC ACTUAL UNIT OPTIONS MAY VARY ...

Page 20: ... 2014 Pentair Equipment Protection 89101405 20 G57 3 PHASE GENERIC SCHEMATIC ACTUAL UNIT OPTIONS MAY VARY ...

Page 21: ... 2014 Pentair Equipment Protection 89101405 21 G57 1 PHASE GENERIC WIRE DIAGRAM FOR REMOTE ACCESS CONTROL ACTUAL UNIT OPTIONS MAY VARY ...

Page 22: ... 2014 Pentair Equipment Protection 89101405 22 G57 3 PHASE GENERIC WIRE DIAGRAM FOR REMOTE ACCESS CONTROL ACTUAL UNIT OPTIONS MAY VARY ...

Page 23: ... 2014 Pentair Equipment Protection 89101405 23 DIMENSIONAL DRAWINGS G57 GENERIC MODEL DRAWING WITH REMOTE ACCESS CONTROL ...

Page 24: ...e with the mounting gasket attached as this could cause rips or tears in the gasket and risk losing the water tight seal 4 Allow unit to remain upright for a minimum of five 5 minutes before starting CAUTION Air conditioner must be in upright position during operation 5 Refer to the nameplate for electrical requirements Wire the unit to a properly grounded power supply For 3 phase units once power...

Page 25: ... the air conditioner s compressor will stop operating due to actuation of the thermal overload cut out switch located on the compressor housing As soon as the compressor temperature has dropped to within the switch s cut in setting the compressor will restart automatically However the above condition will continue to take place until the filter or coil has been cleaned It is recommended that power...

Page 26: ...special recommendations CAUTION REFRIGERANT LOSS Each air conditioner is thoroughly tested prior to leaving the factory to insure against refrigeration leaks Shipping damage or microscopic leaks not found with sensitive electronic refrigerant leak detection equipment during manufacture may require repair or recharging of the system This work should only be performed by qualified professionals gene...

Page 27: ...23 6 105 40 6 241 8 211 8 10 12 2 39 6 28 110 43 3 259 6 228 7 15 9 4 45 2 32 7 115 46 1 278 2 246 5 20 6 7 51 3 37 9 120 48 9 297 8 265 3 25 3 9 57 8 43 6 125 51 7 318 3 285 2 30 1 1 64 7 49 6 130 54 4 339 9 306 1 35 1 7 72 2 56 2 135 57 2 362 4 328 2 40 4 4 80 2 63 2 140 60 386 351 4 45 7 2 88 7 70 7 145 62 8 410 7 375 9 50 10 97 8 78 8 150 65 6 436 5 401 7 55 12 8 107 5 87 5 FUNCTIONAL DATA Uni...

Page 28: ...00 18800 Cooling Capacity at Max Conditions BTU Hr W 20500 19000 20500 18800 20500 Maximum Ambient Temp 131 F 55 C Minimum Ambient Temp 40 F 40 C Enclosure Airflow 513 600 CFM External Airflow 940 1070 CFM Condensate Management Hose discharge Optional powered C E Heating Data Capacity 3000 W N A Electrical Data Rated Voltage 50 60 Hz 208 V 230 V 400 460 V 3 phase Rated Frequency 60 Hz 50 60 Hz Vol...

Page 29: ...39 10 1091 139 10 1091 139 Impeller Evaporator 10 1091 167 10 1091 167 10 1091 167 Relay Compressor Start 10 1042 06 10 1042 06 NA Relay Phase Monitor NA NA 89097986 Thermal Expansion Valve 10 1040 46 10 1040 46 10 1040 46 Thermostat SPDT 55 100F 10 1061 16 10 1061 16 10 1061 16 Time Delay Relay 10 1005 71 10 1005 71 10 1005 71 Transformer Input Power 89042952 N A 10 1006 149 Contactor Heater N A ...

Page 30: ...heck thermostat setting and adjust thermostat to the lowest setting This should turn the condenser impellers and the compressor on Did condenser impellers and compressor come on when the thermostat was turned on YES proceed to step 5 NO possible problem Tripped customer door switch Defective thermostat Replace part 5 Are all impellers and the compressor running If not the unit will not cool proper...

Page 31: ...ompressor come on the thermostat needs to be replaced SYMPTOMS AND POSSIBLE CAUSES THERMOSTAT VERSION SYMPTOM POSSIBLE CAUSE Unit won t cool Clogged fins on coil s Dirty filter Impellers not running Compressor not running Compressor runs but has bad valves Loss of refrigerant Compressor tries to start but won t run Low line voltage at start Should be 10 rated voltage Compressor motor stuck Bad con...

Page 32: ...r Enclosure or COLD air fan impeller should turn on Is there airflow YES proceed to step 5 NO possible problem Controller in alarm condition See ALARM CONDITION DISPLAY on page 15 Open motor winding Stuck fan impeller Obstructed blades wheel Defective motor capacitor Repair or Replace defective part 5 Check phase monitor indicator light is it Illuminated YES proceed to step 6 NO possible problem I...

Page 33: ... in and air out temperatures If the temperatures are the same Possible loss of refrigerant Possible bad valves in compressor Repair or Replace defective part SYMPTOMS AND POSSIBLE CAUSES REMOTE ACCESS CONTROL VERSION SYMPTOM POSSIBLE CAUSE Unit won t cool Clogged fins on coil s Dirty filter Impellers not running Compressor not running Compressor runs but has bad valves Loss of refrigerant Compress...

Page 34: ... than fourteen 14 days from the date when Buyer has become aware of such occurrence or where the defect is such that it may cause damage immediately such notice containing a description of how the defect manifests itself Failure to provide such prompt notice to Pentair Equipment Protection shall result in forfeiture of Buyer s rights under this warranty In the event of a warranty claim Buyer is to...

Page 35: ...st Failure Analysis can be provided by Pentair Equipment Protection for warrantable goods at no charge Failure analysis for non warranty repairs are subject to a 100 per hour Engineering charge plus any other incurred testing costs F All returned merchandise must be sent to the following address Pentair Equipment Protection 2100 Hoffman Way Anoka MN 55303 1745 G Credit for accepted returns shall b...

Page 36: ... 2014 Pentair Equipment Protection 89101405 Rev E P N 89101402 Pentair Equipment Protection 2100 Hoffman Way Minneapolis MN 55303 USA 1 763 422 2211 1 763 576 3200 PentairEquipmentProtection com ...

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