Pentair Hydrel Fixture Housing Repair Instructions Download Page 3

Rev. A  1-18-06

3

P/N  620001

Fixture Housing Entry Hub Repair Instructions.

STEP  2

1. If there is no internal bond wire as shown, skip to STEP 3.
2. If there is an internal bond wire or a non-listed potting material around the bond post, remove the potting material

completely. A non-listed potting material would be silicone, RTV, etc.
a.

Be very careful

 not to damage the No. 8 bond wire, the screw or the post.

3. Replace the bond wire or the bonding screw if it is damaged. Then go to instruction STEP 4 and complete the

procedures through STEP 6.

hn-02-11-16-98

Fixture 2.

Light Fixture
Cord

Internal Bond
Wire

Remove bonding
lug potting
material if
present, check
that screw is
tight.

Summary of Contents for Hydrel Fixture Housing

Page 1: ...t the circuit breaker before servicing the light Failure to do so could result in death or serious injury to installer serviceman pool users or others due to electrical shock WARNING DANGER WARNING Ne...

Page 2: ...radius of the fixture housing 45 degree entry or assembled to the small fixture housing Before continuing ensure the conduit entry hub matches Figure 1 Do not attempt the repair on any fixture housing...

Page 3: ...st removethepottingmaterial completely Anon listedpottingmaterialwouldbesilicone RTV etc a BeverycarefulnottodamagetheNo 8bondwire thescreworthepost 3 Replacethebondwireorthebondingscrewifitisdamaged...

Page 4: ...06 Fixture Housing Entry Hub Repair Instructions STEP 3 If there is no internal bond wire in the conduit the fixture housing will appear as shown in Figure 3 hn 03 11 16 98 No bond wire in conduit unu...

Page 5: ...mage WARNING 1 Completely clean the fixture housing the light fixture and the pool wall of all of the brown black staining The stain can be removed by brushing the stained area with a stainles steel p...

Page 6: ...alled directly to one of the two unused posts on the hub ring a This is done by pushing the center hole of the block firmly and completely over the post press fitting it into place 2 Position the anod...

Page 7: ...sing Entry Hub Repair Instructions STEP 6 1 After fully pressing the anode block into place tighten the set screw with a 3 32 inch allen wrench see Figure 6 a The allen wrench is not supplied with the...

Page 8: ...d b Allow 30 minutes prior to applying the epoxy putty see item 2 below 2 Completely cover the exposed entry hub with two parts of underwater epoxy putty supplied with this kit to at least 1 4 inch th...

Page 9: ...anty repair The hub may be at the top on the large radius of the fixture housing 45 degree entry or assembled to the small fixture housing Before continuing ensure the conduit entry hub matches Figure...

Page 10: ...nal bond wire with a non listed potting material around the bond post remove the potting material completely A non listed potting material would be silicone RTV etc a Be very careful not to damage the...

Page 11: ...o one of the two unused posts on the hub ring a Place the ring over the post and press the jumper wire in the gap between the ring and post opposite the ring set screw 2 Tighten the set screw firmly h...

Page 12: ...structions STEP 4 1 Attach the anode asssembly to the jumper wire using the mechnical lug 2 Tighten all the screws firmly 3 Position the anode to clear the light fixture and the cord and to be away fr...

Page 13: ...connection with a listed potting compound Scotchcast 2134 or equivelant b This will require the pool water level to be lowered and the potted area dried c Allow 30 minutes prior to applying the epoxy...

Page 14: ...06 Alternate Repair Instructions STEP 6 If there is no internal bond wire in the conduit the unused bond screw and hub can be used to attach the jumper wire hn 03 11 16 98 No bond wire in conduit unu...

Page 15: ...d tighten the screw frimly 2 Attach the anode assembly to the jumper wire using the mechanical lug 3 Tighten all the screws firmly 4 Position the anode to clear the light fixture and the cord a Ensure...

Page 16: ...on with a listed potting compound Scotchcast 2134 or equivelant b This will require the pool water level to be lowered and the potted area dried c Allow 30 minutes prior to applying the epoxy putty 2...

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