background image

4

 

• 

Autotrol

®

 Performa Valve with 400 Series Control water Conditioning Control System

PlACINg CoNDItIoNEr INto oPErAtIoN

After all previous steps have been completed, the unit is ready 

to be placed into operation. Follow these steps carefully.
1.  Remove control valve cover by first releasing the plastic 

clip from the back of the cover. Pull back of cover slightly 

outward and lift up.

NotE:   

the following steps will require turning the 

indicator knob (Figure 5 and Figure 6) to 

various positions. Manually rotate the camshaft 

CouNtErCloCKWISE only until indicator 

knob points to desired position. See manual 

regeneration sections for each control’s  

manual operation.

2.  Rotate indicator knob 

CouNtErCloCKWISE

 until it points 

directly to the word 

BACKWASH

.

3.  Fill media tank with water.

A.  With water supply off, place the bypass valve(s) into the 

“not in bypass” position.

B.  Open water supply valve very slowly to approximately 

the 1/4 open position.

IMPortANt: If opened too rapidly or too far, media may be 

lost. In the 1/4 open position, you should hear 

air escaping slowly from the drain line.

C.  When all of the air has been purged from the tank 

(water begins to flow steadily from the drain), open the 

main supply valve all the way.

D.  Allow water to run to drain until clear.
E. Turn off water supply and let the unit stand for about five 

minutes. This will allow all trapped air to escape from 

the tank.

4.  Add water to brine tank (initial fill). 

With a bucket or hose, add approximately 4 gallons (15 

liters) of water to brine tank. If the tank has a salt platform 

above the bottom of the tank, add water until the level is 

approximately 1 inch (25 mm) above the platform.

5.  Place the conditioner into operation.

A.  With the water supply valve completely open, carefully 

advance the indicator knob 

CouNtErCloCKWISE

 to 

the center of the 

BrINE rEFIll

 position. Hold at this 

position until water starts to flow through the brine line 

into the brine tank. Do not run for more than one or  

two minutes.

B.  Advance the indicator knob 

CouNtErCloCKWISE

 until 

it points to the center of the 

BrINE/SloW  

rINSE

 position.

C.  With the conditioner in this position, check to see if 

water is being drawn from the brine tank. The water 

level in the brine tank will recede very slowly. Observe 

water level for at least three minutes. If the water 

level does not recede, or if it goes up, reference the 

Troubleshooting section.

D.  Advance the indicator knob 

CouNtErCloCKWISE

 to 

the 

SErVICE

 position and run water from a nearby 

faucet until the water is clear and soft. 

Electrical Connection

100 VAC, 115 VAC, and 230 VAC units: 

Remove twist tie from 

the power cord and extend cord to its full length. Make sure 

power source matches the rating printed on the control. Be 

certain a wall switch does not control the outlet.

12 VAC: 

Connect the plug of the transformer (supplied) 

secondary cable to the mating socket at the rear or bottom of 

the timer housing. Be certain the transformer is secure and 

is plugged into a power source of correct voltage that is not 

controlled by a wall switch.

Summary of Contents for AUTOTROL 460i

Page 1: ... Performa Valve with 400 Series Control Water Conditioning Control System Service Manual 460TC DAYS CLOCK 460TC BRINE SLOW RINSE BACKWASH FAST RINSE REFILL CONDITIONED WATER MANUAL REGENERATION PRESS BUTTON RELEASE PRESS TO SETTIME ...

Page 2: ...sible 4 Do not install any unit closer to a water heater than a total run of 10 feet 3 m of piping between the outlet of the conditioner and the inlet to the heater Water heaters can sometimes overheat to the extent they will transmit heat back down the cold pipe into the unit control valve Hot water can severely damage the conditioner A 10 foot 3 m total pipe run including bends elbows etc is a r...

Page 3: ...ional 2 feet 61 cm for each additional 10 psi 0 69 bar 4 Where the drain line is elevated but empties into a drain below the level of the control valve form a 7 inch 18 cm loop at the far end of the line so that the bottom of the loop is level with the drain line connection This will provide an adequate siphon trap 5 Where the drain empties into an overhead sewer line a sink type trap must be used...

Page 4: ...k initial fill With a bucket or hose add approximately 4 gallons 15 liters of water to brine tank If the tank has a salt platform above the bottom of the tank add water until the level is approximately 1 inch 25 mm above the platform 5 Place the conditioner into operation A With the water supply valve completely open carefully advance the indicator knob COUNTERCLOCKWISE to the center of the BRINE ...

Page 5: ... Time Set Button Figure 6 Programming Plug the wall mount transformer into a functioning electrical outlet that is not controlled by a switch Plug the transformer into the transformer plug receptacle on the control Open the access door by pushing the raised tab on the door toward the left while pulling the tab out Figure 6 Time of Day Setting With the jumper on the set of pins next to the word TIM...

Page 6: ...ogramming Plug the wall mount transformer into a functioning electrical outlet that is not controlled by a switch Plug the transformer into the transformer plug receptacle on the control Open the access door by pushing the raised tab on the door toward the left while pulling the tab out Figure 10 Time of Day Setting With the jumper on the set of pins next to the word TIME Figure 11 set the time of...

Page 7: ...lt used during the regeneration cycle Water will dissolve and absorb salt only until it becomes saturated A given amount of brine salt saturated water contains a specific amount of salt The salt dial controls the amount of brine used during the regeneration cycle e g when set at 15 pounds 6 8 kg the amount of brine the conditioner will use for each regeneration will contain 15 pounds 6 8 kg of sal...

Page 8: ...talling the camshaft the control should be in SERVICE position When the camshaft is positioned cams will make contact with valves to force them open PREVENTIVE MAINTENANCE Injector Screen and Injector Inspect and clean brine tank and screen filter on end of brine pickup tube once a year or when sediment appears in the bottom of the brine tank Clean injector screen and injector once a year 1 Unplug...

Page 9: ...truction of the modern water conditioner will not support bacterial growth nor will these materials contaminate a water supply However the normal conditions existing during shipping storage and installation indicate the advisability of disinfecting a conditioner after installation before the conditioner is used to treat potable water In addition during normal use a conditioner may become fouled wi...

Page 10: ... stainless steel pipe adapters 3 4 inch 1 inch 25 mm CPVC tube adapters Brine Line Connection 3 8 inch NPT male Drain Line Connection 3 4 inch NPT male Optional Bypass Valve Rotating handles full 1 inch porting reinforced plastic Control Module Tank Adapter Reinforced plastic Rubber Goods Compounded for cold water service Brine Refill Control 1 to 10 lbs 0 45 to 4 5 kg of salt or 3 to 19 lbs 1 4 t...

Page 11: ...otal PSI bar M hr 3 GPM Injector 1031365 C in a 268 Valve 20 40 60 80 100 120 400 600 800 1000 1200 1400 1600 1800 Brine Draw Rinse Total PSI bar M hr 3 GPM Injector 1031364 B in a 268 Valve 0 30 0 25 0 20 0 15 0 10 0 05 0 00 1 25 1 00 0 75 0 50 0 25 0 00 20 40 60 80 100 120 400 600 800 1000 1200 1400 1600 1800 PSI bar M hr 3 GPM Injector 1030272 D in a 268 Valve 0 30 0 25 0 20 0 15 0 10 0 05 0 00...

Page 12: ...es Control Water Conditioning Control System CONTROL VALVE Identification of Control Valving 1 Brine Valve 2 Bypass Valve 3 Inlet Valve 4 Outlet Valve 5 Refill Valve 6 Rinse Drain Valve 7 Backwash Drain Valve Valve Disc Principle of Operation ...

Page 13: ...n 4 Closed 5 Closed 6 Open 7 Closed 5 Brine Refill Position Brine Adjustment Brine Tank Mineral Tank Drain Inlet Outlet Hard Water Soft Water 5 4 1 3 2 6 7 Valve No 1 Closed 2 Closed 3 Open 4 Open 5 Open 6 Closed 7 Closed FLOW DIAGRAMS 1 Service Position Brine Adjustment Brine Tank Mineral Tank Drain Inlet Outlet Hard Water Soft Water 5 4 1 3 2 6 7 Valve No 1 Closed 2 Closed 3 Open 4 Open 5 Closed...

Page 14: ...226 Screen Cap Assembly 11 1 1010429 O Ring 12 1 1035622 Tank Ring 13 1 Plumbing Adapter Kits 1001606 3 4 inch Copper Tube Adapter Kit 1001670 1 inch Copper Tube Adapter Kit 1041210 1 1 4 inch Copper Tube Adapter Kit 1001608 22 mm Copper Tube Adapter Kit 1001609 28 mm Copper Tube Adapter Kit 1001613 3 4 inch CPVC Tube Adapter Kit 1001614 1 inch CPVC Tube Adapter Kit 1001615 25 mm CPVC Tube Adapter...

Page 15: ...Item No QTY Part No Description 1 1 440i Control 6 day or 7 day 2 1 460i Control 3 1 4001086 460TC Control 4 1 1040930 1265 Bypass Not Shown 1 1000811 Transformer 440i 460i 1 1000907 Transformer Extension Cord 15 feet 4 6 m 1 1034264 Y Splitter run 2 units from 1 transformer 1 1007776 Jumper 460TC Control 3 460TC DAYS CLOCK 1265 Bypass 4 BYPASS BYPASS ...

Page 16: ... Valve 3 or 4 not closed during brine draw causing refill Flush out foreign matter by holding disc open and manually operating valve stem Air leak in brine line Check all connections in brine line for leaks Refer to instructions System using more or less salt than salt control is set for Inaccurate setting Correct setting Foreign matter in controller causing incorrect flow rates Remove variable sa...

Page 17: ...r than time of day Electrical interference Disconnect power to unit Restore power and reset time of day Defective circuit board Replace timer No water flow display when water is flowing 460TC has no meter Bypass valve in bypass Shift bypass valve to not in bypass position Meter probe disconnected or not fully connected to meter housing Fully insert probe into meter housing 460TC has no meter Restr...

Page 18: ...d Replace timer Incorrect hardness and capacity settings Set to correct values See Programming section Run out of soft water between regenerations Improper regeneration Repeat regeneration making certain that correct salt dosage is used Fouled softener resin Use resin cleaner Use of resin cleaners in an unvented enclosure is not recommended Incorrect salt setting Set salt control to proper level S...

Page 19: ...Autotrol Performa Valve with 400 Series Control Water Conditioning Control System 19 ...

Page 20: ...ks and logos are the property of their respective owners Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 1222945 REV M FE14 2013 Pentair Residential Filtration LLC All Rights Reserved For Autotrol Product Warranties visit Autotrol para las garantías de los productos vis...

Reviews: