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Pentair 522352, Installation Manual

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Pentair 522352 Installation Manual Download Page 30

22

 

EASYTOUCH

® 

PL4/PSL4 Control System Installation Guide 

Cabling the Indoor Control Panel at the Power Center

To connect the indoor control panel cable to the board:

1.  Turn off the main system power before making any connections.

2.  Run a UL approved four conductor cable (22 AWG) from the indoor control panel to the 

Power Center.  The preferred wire color scheme is: Red, yellow, green, and black.

3.  Route the cable up through the low voltage raceway to the motherboard.

4.  Strip back the communication cable conductors ¼ in. Insert the wires into the screw 

terminals (provided in the kit). Secure the wires with the screws. Make sure to match the 

color-coding of the wires:  Red = +15, Yellow = +DT, Green = -DT, and GND = Black. 

5.  Insert the cable plug onto the 

COM-PORT (J20)

 connector.

6.  Proceed with 

Mount and Cable the Indoor Control Panel

, page 23.

IntelliFlo Pump
   COM Port

COM PORT - J20 connector: For IntelliFlo

®

Pump, iS4 Spa Side Remote QuickTouch

®

, 

PL4/PSl4 Control System Indoor Control 
Panel and Pl4/PSL4 Control System 
Wireless Controller Transceiver.

EasyTouch PL4/PSL4 Control System Circuit Board

Connecting the Indoor Control Panel Cable to the EasyTouch

®

 PL4/PSL4 

Control System Outdoor Power Center

BEFORE INSTALLING THE Power Center AND POWER CENTER, ALWAYS 

SWITCH OFF THE MAIN POWER into the home at the main circuit breaker box.

Summary of Contents for 522352

Page 1: ...FOR POOL AND SPA EASYTOUCH PL4 PSL4 CONTROL SYSTEM IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS INSTALLATION GUIDE ...

Page 2: ...P N 522460 Rev A 7 2014 Customer Service Technical Support USA Phone 800 831 7133 8 A M to 7 30 P M ET Fax 805 284 4151 Web sites visit www pentairpool com and staritepool com ...

Page 3: ...nnecting a Standard Gas Heater 16 Wiring Pentair UltraTemp Heat Pump 17 Wiring Pentair IntelliFlo Pumps 17 Connecting IntelliChlor SCG RS 485 Communication Cable to the Power Center 18 Wiring IntelliChem Controller to the Power Center 18 Wiring IntelliChlor SCG Power Center AC Power Cable to the Filter Pump Relay 19 Rewiring the EasyTouch Control System Transformer for 240 VAC 20 Accessories 34 Ea...

Page 4: ...ury to serviceman pool users or others due to electrical shock READ AND FOLLOW ALL WARNING AND SAFETY INSTRUCTIONS SERIOUS BODILY INJURY OR DEATH CAN RESULT IF THIS PRODUCT UNIT IS NOT INSTALLED AND USED CORRECTLY INSTALLERS POOL OPERATORS AND POOL OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS BEFORE USING THIS PRODUCT This Guide provides installation and operation instructions for the prod...

Page 5: ...r use in other than single family dwellings a clearly labeled emergency switch shall be provided as part of the installation The switch shall be readily accessible to the occupants and shall be installed at least five 5 feet 1 52 m away adjacent to and within sight of the unit Except for listed spa side remote controls install a minimum of five 5 feet 1 52 m from the inside wall of the pool and sp...

Page 6: ...nada regulations this radio transmitter may only operate using an antenna of a type and maximum or lesser gain approved for the transmitter by Industry Canada To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropically radiated power e i r p is not more than that necessary for successful communication This device complie...

Page 7: ...his product must include a suitably rated switch or circuit breaker to open all ungrounded supply conductors to comply with in accordance with the current National Electrical Code NEC NFPA 70 or the Canadian Electrical Code CEC CSA C22 1 All applicable local installation codes and ordinances must also be adhered to The disconnecting means must be readily accessible to the tub occupant but installe...

Page 8: ...tem no Indoor Control Panel no actuators 522355 PSL4 Pool Spa ScreenLogic Bundle no Indoor Control Panel no actuators EasyTouch PL4 PSL4 Control System Model Part Numbers Canada 522352 PL4 Single Body Base System no Indoor Control Panel no actuators 522353 PL4 Single Body ScreenLogic Bundle no Indoor Control Panel no actuators 522354 PSL4 Pool Spa Base System no Indoor Control Panel no actuators 5...

Page 9: ...ontrol System Power Center Overview EasyTouch PL4 PSL4 Control System Power Center Description Dimensions 20 H x 17 W x 5 1 4 D Includes three 25 AMP HP relays 120 240 VAC transformer with secondary side circuit protection Provides ample space for all high and low voltage wiring needs Multiple knockouts for different sizes of conduit are supplied GFCI side knockout The Power Center enclosure is us...

Page 10: ...e from the Power Center EasyTouch PL4 PSl4 Control System Optional Accessories Choose one or more of the following optional accessories to control pool and spa operations iPhone iPad Touch Interface P N 520500 Includes Protocol Interface Adapter that connects to existing Desktop or Laptop PC This allows control of EasyTouch PL4 PSL4 Control System via PC requires PC with an Ethernet connection and...

Page 11: ...ng the final location for the enclosure consider the length of all of the conductors that will have be connected to the enclosure Be sure to consider cable lengths for the sensors to the Power Center location The air temperature sensor cable is three 3 feet 91 44 cm long and the water temperature sensor cable is 25 feet 7 62 m long Mount the Power Center on a flat vertical surface so the conduit k...

Page 12: ...B knockout approved rainproof cover required Outdoor Control Panel Not shown Low voltage compartment Outdoor Control Panel not shown Auxiliary 1 3 relay locations with additional four relays or 2 Speed Pump relay optional Low voltage raceway Air and water temperature sensors motorized valves indoor control panel spa side remote and wireless antenna System transformer 120VAC 2 5A 240VAC 1 3A 50 60 ...

Page 13: ...m the enclosure 4 For new installation proceed with Mounting the Power Center page 6 Connecting AC Power to the Power Center page 7 Electrical Wiring and High Voltage Connections page 8 Installing Conduit and Conductors to the Enclosure page 9 Accessing the Control Circuit Board and Electronics page 10 Connecting a Standard Gas Heater and Heat Pump page 16 17 5 After electrical connections have be...

Page 14: ...on the enclosure against a vertical flat surface If wall anchors are being used support the enclosure in position horizontally level and square against the surface and mark the bracket hole pattern on the wall 2 Secure the enclosure with three 3 screws in the top and lower mounting bracket holes If using wall anchors drill and set the anchors and secure the enclosure with screws EasyTouch PL4 PSL4...

Page 15: ...ical conduit to the enclosure read the following recommended guidelines NOTE All electrical installation including electrical wiring methods and materials used to complete the electrical installation of the EasyTouch PL4 PSL4 Control System MUST BE PERFORMED BY A SERVICE PROFESSIONAL AND OR UNDER DIRECT SUPERVISION OF A QUALIFIED ELECTRICIAN in accordance with the National Electrical Code or the C...

Page 16: ...D from the primary house electrical panel to the main AC power connections on the Power Center transformer see page 20 The connection at the main house panel should be to a 240 VAC circuit breaker rated at 150 AMP maximum For recommended circuit breaker types refer to the circuit breaker chart on the inside front door of the Power Center Be sure to follow all manufacturer s circuit breaker rating ...

Page 17: ... 150 AMP at 120 VAC 240 VAC 60 Hz 50 Hz These conductors should be secured to supply side of circuit breaker base For the main AC power conduit it is recommended to use the 1 x 1 conduit knockout located directly under the enclosure base see page 8 To install electrical conduit and conductors as needed TO AVOID AN ELECTRICAL HAZARD Do not connect the power source conductors to the Power Center unt...

Page 18: ...nnectors for the auxiliary relays valve actuators and sensors To access the circuit board connectors fold down the main control panel Note To access the EasyTouch PL4 PSL4 Control System circuit board connectors 1 Loosen the two retaining screws securing from the top edge of the control panel 2 Fold down the control panel to access the rear of the circuit board for the electrical connections 3 For...

Page 19: ... two pin sockets on the circuit board beginning with FLTR PUMP then AUX1 AUX2 and AUX3 For the actuator two pin socket locations see below For the EasyTouch PL4 PSL4 Control Optional relay positions Auxiliary relay locations Note Install the optional Two Speed Pump relay P N 520198 cable plug into the 2SPD two pin socket on the EasyTouch PL4 PSL4 Control System circuit board For installation and o...

Page 20: ...ting the valve position 3 way valve shown below If the valve rotates to the wrong position adjust the switch on the back of the actuator between ON1 and ON2 positions This will rotate the valve to the correct position The following diagram shows the standard plumbing and valve actuator position OFF Stop Pins Set for 180 OFF PORT B Common Port PORT A PORT C Valve Handle Operation To reposition the ...

Page 21: ... of the pipe 2 Insert tip of sensor into the hole Use the band clamp to secure the sensor to the pipe Tighten the clamp just enough so that the o ring begins to flatten Do not overtighten 3 Fasten the cable to the plumbing with cable ties 4 Run 22 AWG two conductor cable included in kit between the sensor and the enclosure Route the cable up through the low voltage raceway to the circuit board 5 C...

Page 22: ... 12 10 62 480 30 30 86 8 056 9 15 53 640 32 32 90 7 331 10 14 55 300 35 35 95 6 530 7 20 46 230 38 38 100 5 826 5 23 42 300 40 40 104 5 326 4 25 39 910 41 41 105 5 209 1 30 34 560 43 43 110 4 663 0 32 32 600 45 45 113 4 367 2 35 30 000 49 49 120 3 757 4 7 40 26 100 50 50 122 3 602 5 41 25 400 52 52 125 3 381 7 45 22 760 54 54 130 3 047 10 50 19 900 55 55 131 2 985 13 55 17 440 57 57 135 2 750 15 5...

Page 23: ...or glazed panels install the sensor between collector and glazing 2 If necessary splice a two conductor extension conductor to the sensor Run two conductor cable between the sensor and the enclosure Use waterproof connectors to connect the sensor to the cable Use twisted pair 20 AWG outdoor rated sensor wiring and be sure the conductor connections are protected from the environment Use shielded ca...

Page 24: ... s switch connections in series with the thermostat pressure switch and other safety switches 3 Run a two conductor cable from the heater thermostat Ext Switch connector to the low voltage raceway to the main circuit board in the Power Center NOTE Use 221 F 105 C temperature rated conductor for connection to the heater When connecting conductors inside the heater be cautious of HOT internal parts ...

Page 25: ...marked on the pump motor before connecting it to the system To connect the IntelliFlo pump communication cable to the Power Center 1 Switch AC power OFF to the Power Center at the main house circuit breakers 2 Run the communication cable from the pump to the enclosure 3 Insert the cable conductors into the one of the plastic grommet fittings located on the lower left side of the enclosure and pull...

Page 26: ...he COM port terminal connections between the IntelliChlor SCG and IntelliChem Controller and the EasyTouch PL4 PSL4 Control System Power Center Commonly used salt chlorine generator wiring is shown below but you should still verify the wiring connections with the manufacturers documentation Failure to connect the salt chlorine generator properly can permanently damage the EasyTouch PL4 PSL4 contro...

Page 27: ...sformer conductor to the main filter pump relay 1 Switch AC power OFF to the enclosure at the main house panel circuit breaker 2 Loosen the two retaining screws securing HIGH VOLTAGE FRONT COVER PANEL Remove the panel from the enclosure see illustration below 3 Locate the MAIN FILTER PUMP RELAY Connect the IntelliChlor SCG transformer conductors to the LOAD SIDE of the relay as shown on page 31 4 ...

Page 28: ...OSURE switch the main power OFF into the home at the main circuit breaker box and also switch OFF the main power to the Power Center 1 CAUTION Switch the power OFF to the Power Center 2 Unlatch the front door latch and open the front door 3 Remove the two 2 retaining screws securing the high voltage cover panel Remove the HIGH VOLTAGE COVER PANEL from the enclosure see illustration on page 19 4 Re...

Page 29: ...t Here Edge of Control Panel Edge of Control Panel 3 16 Hole for Plastic Anchor 3 16 Hole for Plastic Anchor DRILLHOLEFOR COMMUNICATIONCABLE HERE Drill control panel wall mounting holes To drill the control panel mounting holes see template below 1 The control panel is 5 wide Using the cutout template shown on the following page mark the two screw locations on the wall for the mounting holes Drill...

Page 30: ...ls provided in the kit Secure the wires with the screws Make sure to match the color coding of the wires Red 15 Yellow DT Green DT and GND Black 5 Insert the cable plug onto the COM PORT J20 connector 6 Proceed with Mount and Cable the Indoor Control Panel page 23 IntelliFlo Pump COM Port COM PORT J20 connector For IntelliFlo Pump iS4 Spa Side Remote QuickTouch PL4 PSl4 Control System Indoor Contr...

Page 31: ...gh the house wall to the location of the indoor control panel Pull a working length of the communication cable out of the wall 2 Remove the control panel front cover from the back plate Unsnap the bottom edge of the front of the control panel cover from the back plate Front cover Back plate Mounting hole Hole in house wall for communication cable Mounting hole Unsnap from here to remove front cove...

Page 32: ...ount the control panel cover over back plate and snap in place to secure 7 After the Power Center is powered up the indoor control panel will automatically synchronize system information from the outdoor control panel then the indoor control panel is ready for operation Note If Unit Mismatch display on the indoor control panel you have the choice to download the system image from the outdoor contr...

Page 33: ...ence mount the Transceiver antenna a minimum of 10 ft away from the Power Center any metal surface structure or air blower located in the immediate area of the equipment pad To mount the transceiver near the EasyTouch PL4 PSL4 Control System Power Center 1 CAUTION Switch the main power off at the EasyTouch PL4 PSL4 Control System Power Center 2 Remove the two retaining screws securing the transcei...

Page 34: ...screwdriver secure the wires with the terminal screws Make sure to match the color coding of the wires GND Black Green DT Yellow DT and Red 15 Connect the screw terminal connector onto the transceiver circuit board 9 Slide the case over the back plate Secure the case to the back plate using the two retaining screws 10 Proceed with Connecting the Transceiver to the EasyTouch PL4 PSL4 Control System...

Page 35: ...ch PL4 PSL4 Control System Power Center Front view Retaining screws HIGH VOLTAGE FRONT COVER PANEL 4 Lower down the hinged control panel to access the susyem circuit board 5 Route the four conductor transceiver connection cable into the lower plastic grommet up through the low voltage raceway to the system circuit board 6 Strip back the cable conductors inch Insert the wires into the screw termina...

Page 36: ...20 connector For IntelliFlo Pump iS4 Spa Side Remote QuickTouch PL4 PSl4 Control System Indoor Control Panel and Pl4 PSL4 Control System Wireless Controller Transceiver Installing the EasyTouch PL4 PSL4 Control System Outdoor Control Panel in the Power Center The EasyTouch PL4 PSL4 Control System Outdoor Control Panel installs in the top part of the Power Center enclosure The control panel control...

Page 37: ...ed the Control Panel can hinge out and down to access the circuiy board low voltage connections 5 When finished connecting the low voltage connections on the circuit board close the hinged control panel and secure it with the two retaining screws 6 Install the cover panel and secure it with the two retaining screws 7 Close the front door of the Power Center and fasten the spring latch EasyTouch PL...

Page 38: ...s motorized valves and for temperature sensors The COM port on the EasyTouch PL4 PSL4 circuit board provides connection to the EasyTouch PL4 PSL4 control system indoor control panel PL4 PSL CONTROL SYSTEM FOR POOL AND SPA WIRING DIAGRAM Shared Equipment Systems Model or Single Body Systems no valves Indoor Control Panel 3 AUX circuits P N 520549 Optional Wireless Controller 3 AUX circuits P N 5205...

Page 39: ...EASYTOUCH PL4 PSL4 Control System Installation 31 EasyTouch PL4 PSL4 Control System Wiring Diagram ...

Page 40: ...it heater and solar and verify the function Press the SYSTEM CONTROL button to set the system in AUTO mode when done System Test The following describes how to test the Outdoor Control Panel to activate the heater valves and pumps This test assumes that all system equipment has been properly installed and connected to the Power Center Testing Valve Actuators and Pumps Use the following steps to te...

Page 41: ...em Power Center 2 If pool cleaner protection has been added to the system the pool cleaner pump motor should be activated whenever the pool cleaner timer is on Momentarily turn pool cleaner on and off to check the motor is operating correctly 3 Check that Solar Valve is in solar bypass position diverting water away from solar panels If Solar Valve is staged incorrectly diverting water to the solar...

Page 42: ... If the spa is to be constructed in concrete special provision should be made at this time for the installation of the Spa Side remote control Select a convenient location in the deck or above water level in the spa wall where the Spa Side remote will not be submerged by the spa water and install a 6 in to 12 in length of one inch PVC pipe to provide a receptacle for the Spa Side remote The pipe s...

Page 43: ...lve model HW 5B to allow draining of the panels This prevents damage from overheating water Install a drain valve at the solar feed line and connect to the pool fill line SCG systems only IntelliChlor Salt Chlorine Generator SCG cell with check valve at the heater output Refer to IntelliChlor SCG User s Guide P N 520589 for plumbing requirements Equipment Location All equipment with the exception ...

Page 44: ...Check Valve PL4 PSL4 Indoor Control Panel PL4 PSL4 Indoor Control Panel PL4 PSL4 Wireless Controller PL4 PSL4 Wireless Controller PL4 PSL4 Wireless Transceiver PL4 PSL4 Wireless Transceiver PL4 PSL4 Power Center Control Panel PL4 PSL4 Power Center Control Panel Pantone Colors 429 Buttons 431 Background Pantone Colors 429 Buttons 431 Background ...

Page 45: ...or pools up to 20 000 U S gallons 75 liters and model IC 40 Cell P N 520555 for pools up to 40 000 U S gallons 151 liters The external IntelliChlor Power Center P N 520556 iS4 Wireless Controller Four function spa side remote Spa wall or deck mounted Outdoor Control Panel Control panel with flexible hinge installed in upper portion of Power Center to control EasyTouch PL4 PSL4 control system Power...

Page 46: ...38 EASYTOUCH PL4 PSL4 Control System Installation Guide ...

Page 47: ...EASYTOUCH PL4 PSL4 Control System Installation 39 NOTES ...

Page 48: ...her countries Hayward is a registered trademark of Hayward Industries Inc Jandy is a registered trademark of Jandy Industries Inc Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks...

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