Pentair 063/E006 Installation And Maintenance Instructions Manual Download Page 4

4

iMportant

Handwheel rotation
In standard applications clockwise rotation of the 
handwheel moves the valve to close position and 
counter-clockwise rotation moves the valve to 
open position.
Different operation are clearly indicated on the 
handwheel.

control unit

local position indicator

Base flange

Mechanical gearing

Manual override

cable entries

terminals enclosure

figure 2

Keystone 

ePi-2 quarter-turn electric actuator

InstallatIon and MaIntenance InstructIons

2.4 ManuaL operation

to be used in case of power supply failure or 
during actuator setting.
the manual operating device is completely 
independent of the motor drive and can be 
operated at any time, whether or not the motor 
is running, without danger to the operator.
the handwheel does not rotate during power 
operation.
to close the valve turn the handwheel 
clockwise.
to open the valve, turn the handwheel counter-
clockwise.
if the handwheel is turned during electric 
operator, an error will occur and the actuator 
will stop. after few seconds the actuator will 
restart its operation and move the valve to the 
requested position.

2.3 eLeCtriCaL operation

- control command ‘open’: counter-clockwise 

or clockwise rotation (selectable on the logic 
board) moves the valve to a completely or 
partially open position.

- control command ‘closed’: clockwise or 

counter-clockwise rotation (selectable on the 
logic board) moves the valve to a completely 
or partially closed position.

control system details are shown in the specific 
wiring diagram.

2. MacHine DescriPtion

2.1 generaL

the ePi-2 is an electric quarter-turn actuator 
suitable to operate a valve in a 90° manoeuver.

2.2 prinCipLe of operation

the electric motor drives the input to an 
epicyclical gear train via a spur reduction. 
the input member of the epicyclical gear 
train carries two compound planet gears 
which meshes with one internally toothed 
gears: the fixed annulus. the fixed annulus 
gear has external helical teeth meshing with 
a transversely fixed worm gear. since the 
annulus cannot drive the worm gear this 
provides a fixing point for the annulus, and 
since the worm gear can drive the annulus, a 
means of manual operation is provided which 
needs no declutch.
an end-of-travel-position detection device 
is operated via a position sensor directly 
linked to the output shaft. the valve position 
is continuously monitored in electric mode by 
means of a position sensor directly connected 
to the ePi-2 output drive.

Summary of Contents for 063/E006

Page 1: ...ed to EPI 2 are tested according to EN 21680 Noise level is less than 65 dB grade A at 1 m distance EPI 2 electric actuators are designed in accordance with the applicable international rules and spec...

Page 2: ...ent of Use of the actuator in contravention of local safety at work legislation Incorrect installation disregard or incorrect application of the instructions provided on the actuator nameplate and in...

Page 3: ...1 4 2 1 ATEX label for application in hazardous areas A Manufacturer logo B Product model C Nominal output torque value D Product code E Serial number F Stroking time range G Power supply data H Max c...

Page 4: ...ration Control command open counter clockwise or clockwise rotation selectable on the logic board moves the valve to a completely or partially open position Control command closed clockwise or counter...

Page 5: ...rom 24 to 48 V DC V AC 2 7 Options label A label is always provided with base actuators where optional modules will have to be checked out once they are installed after delivery at local organisations...

Page 6: ...hey just prevent the entry of undesired objects during transport Pentair cannot accept responsibility for deterioration caused on site when the covers are removed 3 2 2 Storage for a brief period less...

Page 7: ...onto the valve so that the shaft output drive enters the groove of the stem extension This coupling must take place without forcing and only with the weight of the actuator When the actuator output s...

Page 8: ...valve flange and the actuator coupling block Warning Never lift the valve actuator assembly without securing slings to both the valve and the actuator Never use the handwheel to lift the actuator Warn...

Page 9: ...installer s responsibility to select the most appropriate electric protection Figure 7 Setting of the mechanical stop Screw 1 Screw 2 4 6 Setting of the angular stroke mechanical stops It is important...

Page 10: ...0 580 0 500 2000 E171 8 53 14 50 6 80 3 200 2 520 1 150 1 000 14 00 7 00 3 220 2 530 1 120 0 980 6 100 9 50 4 60 1 900 1 550 0 760 0 670 9 30 4 50 1 920 1 540 0 720 0 620 4 180 7 00 3 40 1 550 1 240 0...

Page 11: ...Directive and specific Rules applying to the products Figure 9 Overview of the electrical connections Earth connection X 4 9 Removal of the terminal board enclosure Using a 5 mm Allen key loosen the f...

Page 12: ...d Blinker local selector relay Output contacts Note 3 4 Optional module OM3 3 Contacts shown in intermediate position CLC1 CLC2 end of travel signaling in closing Contacts shown in intermediate positi...

Page 13: ...physically separate the power from the signal terminal place the power clamps protection provided with the actuator on the power terminal once you have completed the power cable connection This will a...

Page 14: ...ew must be used with minimum yield strength 600 N mm2 Warning Pay attention not to damage the joint surfaces of the cover Once the configuration is completed reassemble the actuator cover Keystone EPI...

Page 15: ...be carried out by specifically qualified personnel for operations on powered electronic cards Important The actuators are set in the workshop with the following configuration default value CL limit sw...

Page 16: ...H 4 8 ON PUSH Opening speed 5 4 ON PUSH 6 5 6 ON PUSH 5 8 ON PUSH Closing torque 6 2 50 ON PUSH 9 6 5 75 ON PUSH 6 9 100 ON PUSH Opening torque 7 2 50 ON PUSH 9 7 5 75 ON PUSH 7 9 100 ON PUSH CW CCW 8...

Page 17: ...lve position if the above condition is not respected the setup will not be successful and stroke limit error alarm will be signalized red LED blinking The red LED will continuously flash when the actu...

Page 18: ...to operate with a 63 Nm or 125 Nm motor and a 250 Nm or 500 Nm motor respectively The difference is based on the technical characteristics of the electric motor itself Actuator model 63 Enter set up...

Page 19: ...tware The relevant Instruction and Operating Manual is available with the A Manager software Warning The controls available via Bluetooth allow full actuator operability at a distance Pentair will not...

Page 20: ...equired from Pentair please refer to the individual item number shown in Chapter 8 In case of malfunction in the mechanical electronic components in case of grease leaks through the seals or in case o...

Page 21: ...s or waste disposal companies Batteries Yes Yes Will require special treatment before disposal use specialist recyclers or waste disposal companies 8 Decommissioning 8 1 Disposal and recycling At the...

Page 22: ...Terminal block 1 23 Worm shaft flange 1 24 Anti loosening washer UNI 8842 J6 1 25 Base plate ISO 5211 F05 F07 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gask...

Page 23: ...Terminal block 1 23 Worm shaft flange 1 24 Anti loosening washer UNI 8842 J6 1 25 Base plate ISO 5211 F07 F10 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gask...

Page 24: ...minal block 1 24 Anti loosening washer UNI 8842 J6 2 25 Base plate ISO 5211 F07 F10 F12 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gasket 1 31 Indicator 1 32...

Page 25: ...ive assembly 1 23 Stopper 2 24 Terminal block 1 25 Anti loosening washer UNI 8842 J6 2 26 Base plate ISO 5211 F10 F12 1 27 Cover gasket 1 28 Dowel pin UNI EN 22338 1 29 Earth stud 1 30 Fixed anulus 1...

Page 26: ...inal block 1 23 Terminal cover gasket 2 24 Anti loosening washer UNI 8842 J6 2 25 Base plate ISO 5211 F10 F14 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Housi...

Page 27: ...10 Base housing 1 11 Base plate F12 F16 EN ISO 5211 1 12 Bearing support 1 13 Bushing 2 14 Bushing 1 15 Bushing 1 16 Bushing 1 17 Dowel pin UNI EN 22338 D 8x20 type B 4 18 Gasket 1 19 Hex head screw U...

Page 28: ...N 24017 M16x30 2 30 Indicator 1 31 Indicator shaft 1 32 Manual worm shaft 1 33 Motor pinion 1 34 O ring Di 13 94 W 2 62 1 35 O ring Di 25 12 W 1 78 1 36 O ring Di 6 07 W 1 78 1 37 O ring Di 82 22 W 2...

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