Pentair 063/E006 Installation And Maintenance Instructions Manual Download Page 12

12

L1 L2 L3

35 36 32

33 34

20 21

CLC1

CLC2

OPC1

OPC2

22 23

24 25

26 27

28 29

30 31

1

2

3

4

34

35

36

32

35

36

32

35

36

32

33

35

OP

CL

OP

CL

OP

CL

remove the plugs from the cable entries.
for electrical connections use components 
(cable glands, cables, hoses, conduits) which 
meet the requirements and the applicable 
codes of the plant specifications (mechanical 
protection and/or explosionproof protection). 
screw the cable glands (or the conduits) tightly 
into the threaded entries, in order to guarantee 
the weatherproof and explosionproof protection 
(when applicable).
insert the connection cables into the electrical 
enclosures through the cable glands (or 
conduits) and, according to the wiring diagram 
in the main terminal board enclosure, connect 
the electrical supply, the control and the signal 

4.11 base Wiring diagraM (figure 10)

Warning

It is under user responsibility to limit the rated 
impulse voltage level at 1500 V.

notes

1.  Power connection l1-l2 for V Dc or V ac single phase motor supply from 24 V to 48 V or from 100 V to 240 V.
 

Power connection l1-l2-l3 for 3-phase motor supply from 208 V to 575 V (check the actuator label for the 
correct voltage to be applied).

2.  remote command options.

note 1

note 6

remote commands

(note 2, 5)

Monitor 

relay

Groun

D

Blinker 

local 

selector 

relay

output contacts

(note 3, 4)

optional module 

oM3

3.  contacts shown in intermediate position clc1-clc2 end of travel signaling in closing.
 

contacts shown in intermediate position oPc1-oPc2 end of travel signaling in opening.

4.  Output contact rating 240 V AC / 5 A ; 30 V DC / 5A ; 120 V DC / 0.5 A.

5.  control command rating 24 to 120 V ac or Dc.

6.  Blinker or local selector monitoring function (when oM3 is present) to be configured. 

internal supply 24 V Dc

External supply 24 / 120 V AC

External supply 24 / 120 V DC

cables to the actuator, by linking them to the 
terminal blocks termination as per diagram.
replace the plastic plugs of the unused cable 
entries by metal ones, to guarantee perfect 
weatherproof tightness and to comply with 
the explosionproof protection codes (where 
applicable).
once the connections are completed, check 
that the controls and signals work properly.
two ground studs, one internal and one 
external, are provided to meet all local electric 
and safety regulations.
terminate the ground connections at least to 
the external stud marked GrounD.

connect the motor supply cable previously 
sized in accordance with:
• The absorbed current correspondent to the 

actuator nominal torque with the torque 
limiting device set at 100 percent

• Cable size; 1 power: 4 mm

2

/AWG12 (max) 

2 controls: 1,5 mm

2

/AWG 16 (max)

• The applicable plant and safety norms

Keystone 

ePi-2 quarter-turn electric actuator

InstallatIon and MaIntenance InstructIons

Summary of Contents for 063/E006

Page 1: ...ed to EPI 2 are tested according to EN 21680 Noise level is less than 65 dB grade A at 1 m distance EPI 2 electric actuators are designed in accordance with the applicable international rules and spec...

Page 2: ...ent of Use of the actuator in contravention of local safety at work legislation Incorrect installation disregard or incorrect application of the instructions provided on the actuator nameplate and in...

Page 3: ...1 4 2 1 ATEX label for application in hazardous areas A Manufacturer logo B Product model C Nominal output torque value D Product code E Serial number F Stroking time range G Power supply data H Max c...

Page 4: ...ration Control command open counter clockwise or clockwise rotation selectable on the logic board moves the valve to a completely or partially open position Control command closed clockwise or counter...

Page 5: ...rom 24 to 48 V DC V AC 2 7 Options label A label is always provided with base actuators where optional modules will have to be checked out once they are installed after delivery at local organisations...

Page 6: ...hey just prevent the entry of undesired objects during transport Pentair cannot accept responsibility for deterioration caused on site when the covers are removed 3 2 2 Storage for a brief period less...

Page 7: ...onto the valve so that the shaft output drive enters the groove of the stem extension This coupling must take place without forcing and only with the weight of the actuator When the actuator output s...

Page 8: ...valve flange and the actuator coupling block Warning Never lift the valve actuator assembly without securing slings to both the valve and the actuator Never use the handwheel to lift the actuator Warn...

Page 9: ...installer s responsibility to select the most appropriate electric protection Figure 7 Setting of the mechanical stop Screw 1 Screw 2 4 6 Setting of the angular stroke mechanical stops It is important...

Page 10: ...0 580 0 500 2000 E171 8 53 14 50 6 80 3 200 2 520 1 150 1 000 14 00 7 00 3 220 2 530 1 120 0 980 6 100 9 50 4 60 1 900 1 550 0 760 0 670 9 30 4 50 1 920 1 540 0 720 0 620 4 180 7 00 3 40 1 550 1 240 0...

Page 11: ...Directive and specific Rules applying to the products Figure 9 Overview of the electrical connections Earth connection X 4 9 Removal of the terminal board enclosure Using a 5 mm Allen key loosen the f...

Page 12: ...d Blinker local selector relay Output contacts Note 3 4 Optional module OM3 3 Contacts shown in intermediate position CLC1 CLC2 end of travel signaling in closing Contacts shown in intermediate positi...

Page 13: ...physically separate the power from the signal terminal place the power clamps protection provided with the actuator on the power terminal once you have completed the power cable connection This will a...

Page 14: ...ew must be used with minimum yield strength 600 N mm2 Warning Pay attention not to damage the joint surfaces of the cover Once the configuration is completed reassemble the actuator cover Keystone EPI...

Page 15: ...be carried out by specifically qualified personnel for operations on powered electronic cards Important The actuators are set in the workshop with the following configuration default value CL limit sw...

Page 16: ...H 4 8 ON PUSH Opening speed 5 4 ON PUSH 6 5 6 ON PUSH 5 8 ON PUSH Closing torque 6 2 50 ON PUSH 9 6 5 75 ON PUSH 6 9 100 ON PUSH Opening torque 7 2 50 ON PUSH 9 7 5 75 ON PUSH 7 9 100 ON PUSH CW CCW 8...

Page 17: ...lve position if the above condition is not respected the setup will not be successful and stroke limit error alarm will be signalized red LED blinking The red LED will continuously flash when the actu...

Page 18: ...to operate with a 63 Nm or 125 Nm motor and a 250 Nm or 500 Nm motor respectively The difference is based on the technical characteristics of the electric motor itself Actuator model 63 Enter set up...

Page 19: ...tware The relevant Instruction and Operating Manual is available with the A Manager software Warning The controls available via Bluetooth allow full actuator operability at a distance Pentair will not...

Page 20: ...equired from Pentair please refer to the individual item number shown in Chapter 8 In case of malfunction in the mechanical electronic components in case of grease leaks through the seals or in case o...

Page 21: ...s or waste disposal companies Batteries Yes Yes Will require special treatment before disposal use specialist recyclers or waste disposal companies 8 Decommissioning 8 1 Disposal and recycling At the...

Page 22: ...Terminal block 1 23 Worm shaft flange 1 24 Anti loosening washer UNI 8842 J6 1 25 Base plate ISO 5211 F05 F07 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gask...

Page 23: ...Terminal block 1 23 Worm shaft flange 1 24 Anti loosening washer UNI 8842 J6 1 25 Base plate ISO 5211 F07 F10 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gask...

Page 24: ...minal block 1 24 Anti loosening washer UNI 8842 J6 2 25 Base plate ISO 5211 F07 F10 F12 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gasket 1 31 Indicator 1 32...

Page 25: ...ive assembly 1 23 Stopper 2 24 Terminal block 1 25 Anti loosening washer UNI 8842 J6 2 26 Base plate ISO 5211 F10 F12 1 27 Cover gasket 1 28 Dowel pin UNI EN 22338 1 29 Earth stud 1 30 Fixed anulus 1...

Page 26: ...inal block 1 23 Terminal cover gasket 2 24 Anti loosening washer UNI 8842 J6 2 25 Base plate ISO 5211 F10 F14 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Housi...

Page 27: ...10 Base housing 1 11 Base plate F12 F16 EN ISO 5211 1 12 Bearing support 1 13 Bushing 2 14 Bushing 1 15 Bushing 1 16 Bushing 1 17 Dowel pin UNI EN 22338 D 8x20 type B 4 18 Gasket 1 19 Hex head screw U...

Page 28: ...N 24017 M16x30 2 30 Indicator 1 31 Indicator shaft 1 32 Manual worm shaft 1 33 Motor pinion 1 34 O ring Di 13 94 W 2 62 1 35 O ring Di 25 12 W 1 78 1 36 O ring Di 6 07 W 1 78 1 37 O ring Di 82 22 W 2...

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