Pentair Pool Products UltraTemp Installation And User Manual Download Page 53

 

  

UltraTemp

®

 

 

Heat Pump Installation and User’s Guide

 

45

 

UltraTemp

®

 Replacement Parts List

ITEM PART 

NO. DESCRIPTION

1

473665

Probe Thermister Defrost Sensor

2

470284

Nut, J-Clip

3

473285

Nut, 1/4 - 20 S/S Acorn

4

470281

Nut, U-Clip

473732

Wire Harness, Compressor (1PH-60Hz)

474009

Wire Harness, Compressor (1PH-50Hz)

474010

Wire Harness, Compressor (3-Phase Models)

473734Z Compressor, Scroll ZP83 (Model 120, 120HC)

473735Z Compressor, Scroll ZP70 Model 110)
474011Z Compressor Kit, Scroll HLJ83 (3-Phase Model 

120C only)

473780Z Compressor Scroll HLJ072 (Model 90I)

474081Z Compressor Scroll HLJ083 (Model 100I)

474241Z Compressor Scroll ZP61 (Model 90)

7

473295

Fender Washer

8

473736

Compressor Isolation Kit, Grommet and Spacer 
(1 Set)

9

473745

Bolt 5/16 - 18 x 1.75” S/S

10

98219800 Bolt 5/16 - 18 x 1” S/S

473121

Drier (Model 90, 110, 120, 120C, 100l, 90I)

473139

Drier (Model 120HC)

12

470441

Fan Guard Fastener Kit

13

71406

Nut, 1/4 - 20 Hex S/S

14

473777

Bezel, Control Board w/ Label

15

473711

Auto Heat Control Board, High

16

473603

Pump Contactor AutoHeat

473150

Fan Relay

474016

Fan Relay (3PH-50Hz only)

473155

Transformer

473790

Transformer (3PH-50Hz only)

19

473422

Wire Harness Terminal Block - Fan, 
Compressor

20

473315

Wire Harness, Terminal Block - Sensors

473731

Capacitor (Model 90, 110, 120, 120 HC only)

473154

Capacitor (3-Phase Model 120C only)

470146

Capacitor (Model 100I)

473149

Contactor, Heat Pump (Model 90, 110, 120, 
120HC, 100l)

473778

Contactor, Heat Pump (3-Phase Models)

473423

Wire Harness, Main (Model 90, 110, 120, 
120HC, 100l)

474021

Wire Harness, Main  (3-Phase Model 120C)

474031

Wire Harness, Main (3-Phase Model 90I only)

473742

Panel, Front Right, 36" Almond

474194

Panel, Front Right, 36” Black

473431

Panel, Front Right  (Model 100I only)

473412

Panel, Front Right  (Model 90I, 90)

474265

Panel, Front Right  (Model 90 Black)

21

22

23

24

5

6

11

17

18

ITEM  PART NO. DESCRIPTION

470159

Screw #10 x .75” Pan Head Phillips, Almond

470198

Screw #10 x .75” Pan Head Phillips, Black 

470161

Screw #10 x 1” Button Head Torx, Almond 

474197

Screw #10 x 1” Button Head Torx, Black Head

473755

Panel, Front Left, w/ Decal, 36" Almond

474196

Panel, Front Left, w/ Decal, 36" Black

474202

Panel, Front Left, w/ Decal (Model 100I only)

474203

Panel, Front Left, w/ Decal (Model 90I, 90)

474249

Panel, Front Left, w/ Decal, 24" Black

473773

HP Top

474193

HP Top, Black

29

473786

Guard, Fan

30

470439

Nut, #10-32 SS corn

473785

Fan Motor w/ Acorn Nut Kit

474030Z Fan Motor w/ Acorn Nut Kit (Model 90I only)

473783

Fan Blade (60Hz)

474230

Fan Blade (50Hz)

  

33

470137

Tie Down Bracket

34

471566

Probe Thermister - Water Temperature

35

473606

Water Pressure Switch Boot

36

473605

Water Pressure Switch

473992

Titanium Heat Exchanger

472736

Titanium Heat Exchanger (Model 100I , 90)

472737

Titanium Heat Exchanger (Model 90I only)

38

473774

Water Bypass Manifold w/ 2 Street Elbows

39

R172305 Water Bypass Check Valve

40

473381

Union PVC 2”

41

473656

Switch, Low Pressure

42

473744

Switch, High Pressure

473787

Thermostatic Expansion Valve (Model 120, 
120C, 90I)

473999

Thermostatic Expansion Valve (Model 120HC, 
110)

474248

Thermostatic Expansion Valve (Model 100I)

474242

Thermostatic Expansion Valve (Model 90)

473657

Titanium Water Coil Tie Down Strap (2 on 
Model 90I, 1 on Model 90, 100I)

473772

Titanium Water Coil Tie Down Strap (1 on 
Models except 90I)

473789

Titanium Water Coil Tie Down Strap (1 on 
Models except 90, 90I,100I)

45

474089

Phase Monitor

-

473135

Reversing Valve (Model 120HC) [Not shown]

-

473432

Reversing Solenoid (Model 120HC) [Not 
shown] for Heat Cool Only

-

472734

Auto Set Board Bezel LBL Kit [Not shown]

-

474237

Clip Retension Comp. Pwr. [Not Shown]

25

44

26

28

31

32

37

43

27

Summary of Contents for UltraTemp

Page 1: ...UltraTemp Heat Pump AHRI Performance Certified Installation and User s Guide IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS...

Page 2: ...rsement between the proprietors of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those parties or others P N 474099...

Page 3: ...ow Control Valve 8 Multiple Unit Installation 9 Heat Pump Heater and or Solar Combination 9 Multiple Heat Pump Connections 10 Electrical Connections 11 General Information 11 Main Power 11 Bonding 11...

Page 4: ...rol Panel Alarm Messages 31 Heat Pump Wiring Diagram Single Phase 50 60 Hz 32 Heat Pump Wiring Diagram Three Phase 60 Hz 33 Heat Pump Wiring Diagram Three Phase 50 Hz 34 AutoSet Contactor to Mechanica...

Page 5: ...pecific instructions inside this guide WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times WARNING For units intended for us...

Page 6: ...ater temperature with an accurate thermometer Spa or hot tub thermostats may err in regulating water temperatures 5 Persons with a medical history of heart disease circulatory problems diabetes or blo...

Page 7: ...commendsamaximumwatertemperatureof78 F 25 C Useanaccuratepoolthermometer Adifference of 4 F 2 C between 78 F and 82 F 26 C and 28 C will significantly increase energy consumption 2 Carefully monitor t...

Page 8: ...for Pallet and Packaging COP Coefficient of Performance 90 110 120 120 H C 120C 100I 90I Voltage Phase Hz 208 230 1 60 208 230 1 60 208 230 1 60 208 230 1 60 208 230 3 60 230 1 50 380 400 3 50 Min Cir...

Page 9: ...t heating It is not reasonable to expect a heat pump to perform like a gas heater which has a much higher BTU output and faster response Additionally gas heaters are not dependent on environmental con...

Page 10: ...pool temperatures Automatic defrost feature senses refrigerant temperature and prevents the heat pump from freezing allowing the heat pump to operate at even lower temperatures Compatible with all au...

Page 11: ...heat pump installations 1 Plumbing connections 2 inch 2 Level surface for proper drainage 3 Suitable electrical supply line See rating plate on unit for electrical specifications Ajunction box is not...

Page 12: ...tely before continuing the installation Location CAUTION When pool equipment is located below the pool surface a leak from any component can cause large scale water loss or flooding Pentair Water Pool...

Page 13: ...gh solid fence or other permanent barrier Canadian installations require a minimum of three 3 meters from pool water Roof Run off Make sure the heat pump is not located where large amounts of water ma...

Page 14: ...the evaporator coils and electronics causing corrosion and hamper the efficiency If you are located within 15 miles of the coast salt may also be in the well water Anchor Clamp s Installation In Flori...

Page 15: ...of water Be sure to provide an optional manual bypass valve between the pool and the heat pump outlet to protect from back siphoning Arrangement of pool system components other than Figure 6 and foll...

Page 16: ...lastic piping PVC Schedule 40 should be connected to the heat pump The unions provided with the unit accept 2 in PVC pipe Automatic Flow Control Valve The inlet outlet header of the heat pump comes eq...

Page 17: ...at pump may be used in conjunction with a gas or electric heater or any combination of heat sources including solar All heat sources must be plumbed in series to work correctly and efficiently A recom...

Page 18: ...VC Pipe 2 PVC Pipe Flow Meter To Pool 3 Ball Valve Bypass Check Valves are optional on heater inlets but will help for system balancing 24 610 mm 2 PVC Pipe 2 PVC Pipe 2 PVC Pipe 3 PVC Pipe 3 PVC Pipe...

Page 19: ...the electrical source Be sure the power to the circuit for the heat pump is turned off 1 Remove the front left panel of the heat pump cabinet you do not need to remove the torque head screw at the to...

Page 20: ...el to the heat pump Remove the 4 bezel retaining screws from above the electrical compartment and rotate the bezel downward This will allow you to access the Remote terminals on the back of the heat p...

Page 21: ...as per instructions 8 Lift the control panel up into position and secure with the two screws 9 ConnectthecablefromtheIntelliTouch orEasyTouch LoadCentertotheheatpumpremotecontrol terminals using in S...

Page 22: ...rom heat pump board to the IntelliTouch or EasyTouch system is via the optional four wire cable P N 520199 To connect the heat pump board cable to the IntelliTouch or EasyTouch load center CAUTION Swi...

Page 23: ...rdCOMPORTtotheRS 485IntelliTouch connection J8 on the Heat Pump control Board Connect the Green wire to J8 pin 2 and yellow wire to J8 pin 3 Do NOT use pin 1 red or pin 4 black wires The connections a...

Page 24: ...o operate when the filter pump is off then the water pressure switch needs to be adjusted 5 Remove the heat pump s left front panel and remove remaining right front panel The water pressure switch is...

Page 25: ...ining delay time in minutes and seconds Be sure that there is water in the pool and that the surface level is above the skimmer or other inlets of the pool s filter system The pool pump must be on and...

Page 26: ...presses the use of the pool or spa set points will be toggled The operator can also toggle between the pool and spa set point by using the UP and DOWN arrows 4 UPand DOWNArrow buttons The UPand DOWN a...

Page 27: ...after the letters SET in the lower left corner of the display The number after ACT on the bottom row is the actual measured water temperature b The set point need not be active to be adjusted Press th...

Page 28: ...hen time expires Countdown time is in hours and minutes a To activate the heat pump timer press the MENU SELECT button repeatedly until the heat pump timer screen is displayed With that screen display...

Page 29: ...without regard to the local set point However the high and low temperature faults are still active so the heat pump will not heat above 104 F or cool below 45 F To use the Serial Remote mode the Inte...

Page 30: ...whichcanbeconnected to the pump to move water though the heat pump This allows the heat pump to sense the temperature of the body of water whose temperature is being maintained After a temperature sta...

Page 31: ...and seconds See Defrost section on page 29 for more details 4 Pump Start Delay One to Four Hour timer used in conjunction with the AutoSet feature Counts down the time until the control board will ene...

Page 32: ...d at the factory Menu appears only if a delay is active Menu appears only if defrost is enabled in the operator menu MENU SELECT MENU TREE POOL IDLE HEAT COOL SET __ ACT __ SPA IDLE HEAT COOL SET __ A...

Page 33: ...red water temperature The Spa set point can be raised or lowered using the UP and DOWN arrows while this screen is displayed The display will automatically return to this screen after 15 seconds of pu...

Page 34: ...e control board has the ability to store a 30Alarm history of previous alarms that have occurred At the alarm status screen press the DOWN arrow The first alarm will be the most recent alarm that has...

Page 35: ...NHEIT CELSIUS PRESS POOL SPA TO EXIT SETUP WP HP LP PL SP 1 1 1 0 0 FAN COMP PMP REV 1 1 1 0 DEFROST ENABLE DISABLE WATER TEMP OFFSET OFFSET 2 TO 2 THE NUMBER ONE 1 IS DISPLAYED WHEN THE ASSOCIATED IN...

Page 36: ...N arrows 4 Intell Address IntelliTouch RS 485 Communications Address which must match the address usedintheIntelliTouch orEasyTouch automationcontrollerbeingcommunicatedwith Adjustable from 1 to 16 us...

Page 37: ...nel can be locked Once locked if any button is pressed the display will read To activate the control panel lockout press the MENU SELECT and POOL SPA buttons simultaneously To unlock the control panel...

Page 38: ...minutes 3 Once the 4 hours has expired at 1 00 am the control board will energize the internal contactor in the heat pump to turn on your water circulation pump 4 The heat pump will sense water tempe...

Page 39: ...rcuit shorted WATER THERM OPEN Water temperature thermistor circuit open SUCTION TH SHORT Defrost thermistor circuit shorted SUCTION TH OPEN Defrost thermistor circuit open BROWNOUT The 24 VAC supply...

Page 40: ...E GREEN P U M P COM SPA POOL INPUT SWITCHES J9 WTR TEMP J4 DEF TEMP J5 3 WIRE REMOTE TERM PWR J7 RS 485 J8 INTELLITOUCH CONNECTION BLACK OUTPUTS J3 BLACK WHITE PURPLE BLACK BLACK Capacitor COMPR FAN F...

Page 41: ...L INPUT SWITCHES J9 WTR TEMP J4 DEF TEMP J5 3 WIRE REMOTE TERM PWR J7 RS 485 J8 INTELLITOUCH CONNECTION BLACK OUTPUTS J3 BLACK PURPLE BLACK BLACK Capacitor Transformer 208V 240V 24 VAC COM Filter Pump...

Page 42: ...RE REMOTE TERM PWR J7 J8 CONNECTION BLACK OUTPUTS J3 BLACK PURPLE BLACK BLACK Transformer 415V 24 VAC COM Compressor Contactor Fan Relay BLACK WHITE BLACK BLUE BLUE WHITE PURPLE ORANGE BLACK YELLOW BL...

Page 43: ...matic T104 Timer CLOCK MOTOR 240V SUPPLY GROUND LINE 1 LINE 2 FILTER PUMP GROUND AutoSet Contactor A 1 2 3 4 NOTES 1 Mechanical timer is not provided with the heat pump 2 Example only other timers wil...

Page 44: ...protect your pump filter and heat pump from the elements Perform the following steps to completely drain the heat pump see Figure 22 1 Turn off the electrical power to the heat pump at the main break...

Page 45: ...vent corrosion and damage Use a deflector if needed 5 If the unit is installed under a very sharp roof pitch or under a roof without a gutter a gutter or diverter should be fitted to prevent excessive...

Page 46: ...this heat exchange process the refrigerant is cooled and returned to the air coil and the cycle repeats NOTE The maximum heat output and efficiency of a heat pump is dependent upon the quality and pe...

Page 47: ...Alarm The pressure switch sensing water flow is open 1 Water circulation pump not on Verify water circulation pump is on 2 Insufficient water flow Dirty or worn filters or clogged lint traps Verify fi...

Page 48: ...ossibilities Low or restricted water flow through heater Dirty or worn filters or clogged lint traps Clogged filter pump impeller Improper plumbing valve settings Suction leak allowing air into the wa...

Page 49: ...Board for LOW REFRIG Alarm The outside air temperature too low and Defrost feature is NOT enable Malfunctioning Defrost Thermistor Make sure heater is installed with the required placement clearances...

Page 50: ...HMS F OHMS 0 85 387 51 19 377 66 13 136 81 9 076 96 6 382 10 62 479 52 18 870 67 12 809 82 8 861 97 6 238 20 46 225 53 18 377 68 12 491 83 8 651 98 6 097 30 34 561 54 17 899 69 12 182 84 8 447 99 5 96...

Page 51: ...00 341 123 11 HP900 348 132 8 HP1200 360 131 6 HP1200R 360 131 6 UltraTemp 90 330 138 18 UltraTemp 110 337 153 9 UltraTemp 120 344 146 7 UltraTemp 120 H C 368 146 8 UltraTemp 120C 346 146 10 UltraTemp...

Page 52: ...6 Replacement Parts UltraTemp Illustrated Parts 40 32 13 3 26 6 29 30 12 31 33 34 28 5 15 14 43 11 44 7 10 35 36 9 8 38 39 24 25 25 25 2 41 42 4 27 37 1 B DETAIL B Single Phase DETAIL B Three Phase 1...

Page 53: ...t Right Model 100I only 473412 Panel Front Right Model 90I 90 474265 Panel Front Right Model 90 Black 21 22 23 24 5 6 11 17 18 ITEM PART NO DESCRIPTION 470159 Screw 10 x 75 Pan Head Phillips Almond 47...

Page 54: ...46 UltraTemp Heat Pump Installation and User s Guide NOTES...

Page 55: ...NOTES SAVE THESE INSTRUCTIONS...

Page 56: ...P N 474099 Rev E 9 27 11...

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