Penny Hydraulics PH3312 Winching Manual Download Page 7

 

 

 

 

Before you pull

 

Time spent on preparation before you start pulling is time well spent. Thought must be given to the winch 

process to ensure you keep yourself and those around you safe and out of harms way.  Ensure you are 

familiar with the equipment.   
All equipment should be inspected to ensure that’s it’s in good condition, gloves should be worn to protect 

hands against stray wires in the winch rope. Care must be taken to ensure that the battery has enough 

capacity to complete the winching process. 
Before you start, inspect the winching area. Is an anchor required? If so is a suitable anchor point available 

or do you require a ground anchor? If using a tree do you have a suitable tree trunk protector? Is a pulley 

block required and if more than one person is present decide who is in charge?  
If a banksman is required, decide on a system of hand signals if shouted instructions cannot be heard, over 

the noise of the engine for instance. If the freespool device has been disengaged to attach the load ensure 

that it is fully re-engaged before starting to winch.  

Warning:- Any onlookers must be in a safe place and at a safe distance.  

Pulling

 

When the wire rope is connected to the load take up the slack by inching (running the winch slowly in short 

bursts). Get to know the sound of your winch this will help you to tell by ear if the winch is being 

overloaded.  
If you fear that the winch is being overloaded stop! Have another look, can you reposition the winch 

carrier, can you utilise a pulley block to help relieve the load on the winch.  
If the load is too heavy or you need to pull from a different direction a pulley block will assist and increase 

winch effort by around 80%. 

Warning:- Never use a winch rope to tow another vehicle! 

If possible, winch with the vehicle engine running to ensure full power to the winch and prevent possible 

starting failure. With light tension on the rope to start begin to winch slowly and steadily. Be sure that the 

wire rope winds evenly and tightly around the drum. Stop and pay out the rope before repeating the 

process if necessary.  

Warning:- Avoid overheating the winch motor. For extended periods of winching, stop at reasonable 

intervals and allow the motor to cool. 

Summary of Contents for PH3312

Page 1: ...the product However every winching operation has the potential for misuse or abuse which potentially can cause damage or personal injury Therefore it is important to familiarise yourself with the win...

Page 2: ...winch 3 Winch basics 5 Before you pull 7 Pulling 7 Putting the winch to work 8 Thorough Examination of hoists and wire ropes 8 Stowing the winch 9 Winch accessories 10 Maintenance Thorough Examination...

Page 3: ...purposes the resistance to motion of a wheeled vehicle is dependent on 4 main factors 1 The inherent resistance to move the vehicle 2 The total weight of the vehicle 3 The terrain to be crossed 4 The...

Page 4: ...cally a winch motor will use around 75 of its available power with one layer of rope on the drum up to around 92 with three layers of rope Obviously the winch continually operating at 80 90 of its pow...

Page 5: ...nch Penny Hydraulics winches have a hook with safety catch at one end and a special thimble end at the winch drum to prevent the wire rope from being pulled from the drum Warning when handling wire ro...

Page 6: ...Never try to disengage the freewheel device with a load on the rope and never try to engage the freewheel device whilst the gearbox is in motion Solenoid Box the solenoid box is powered from the vehi...

Page 7: ...load ensure that it is fully re engaged before starting to winch Warning Any onlookers must be in a safe place and at a safe distance Pulling When the wire rope is connected to the load take up the sl...

Page 8: ...larly liable to damage e g corrosive atmosphere abrasive particles In such circumstances assessment of the condition of the rope and the equipment should be carefully carried out and the rope removed...

Page 9: ...lacement You can call us on 01246 811 475 or email sales pennyhydraulics com Stowing the winch 1 Ensure gloves are worn 2 Disconnect rope hook from load anchor 3 Rewind the wire rope The person handli...

Page 10: ...rotect the winch from the extremes of weather Tree Trunk Protectors often used for self recovery these straps provide an excellent attachment whilst helping to protect the natural beauty of the trees...

Page 11: ...vides guidance on these definitions and gives examples of equipment and operations that are not covered by LOLER In the guidance to Regulation 2 Interpretation para 31 it states that in most cases LOL...

Page 12: ...ight shape and what it consists of b risk of a load falling moving breaking up or striking a person or object and the consequences c risk of the winching equipment striking a person or an object and t...

Page 13: ...fic safety and PPE requirements Unless dynamic checks tests or setting up procedures are being carried out always isolate the machine from the power supply Where dynamic checks are being performed it...

Page 14: ...14 12 Monthly 1 Check all as for Daily and 6 Monthly 2 Carry out a statutory thorough examination as required by LOLER...

Page 15: ...e drum to allow access to the retaining screw and isolate the power from the winch 6 Clean and remove the retaining screw 3 16 5mm Allen Key and store in a safe place 7 Pull the rope in line with the...

Page 16: ...ee Wheel Winch 24V PH3312FW V33 Free Wheel Winch 12V PH3324FW V33 Free Wheel Winch 24V PH3312FWE V33RE Free Wheel Winch Extended Drum 12V PH3324FWE V33RE Free Wheel Winch Extended Drum 24V 164 000003...

Page 17: ...are kept up to date and can help customers with many items of equipment to predict forthcoming servicing budgets A help line telephone number is provided with each service contract for the operators t...

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