15
Replacing a Wire Rope Assembly
A damaged wire rope is dangerous, always handle and dispose of with care and always use appropriate
PPE.
To remove the rope
1)
Ensure the work area is clear and well prepared and access to the winch unit is unrestricted.
2)
Remove the winch guard (if fitted) and store in a safe place.
3)
Using the winch power, select Lower and feed the rope to its collection point. An assistant may be
required to help guide it into position.
4)
Stop when the entry of the rope into the drum can be seen.
5)
Adjust the drum to allow access to the retaining screw and isolate the power from the winch.
6)
Clean and remove the retaining screw (3/16”, 5mm Allen Key) and store in a safe place.
7)
Pull the rope in line with the retaining screw hole and withdraw.
8)
Store the rope safely and prepare for disposal.
Replacing a Wire Rope Assembly:
Replacement is the reverse of removal with the following exceptions:
1)
Lay out the new rope in a straight line in the direction of pull
2)
Ensure the rope is passed under the drum to maintain its correct working position.
3)
With the help of an assistant and use of appropriate PPE, use the winch power to load the rope
onto the drum whilst manually guiding it into position and keeping it in tension at all times.
