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PennEngineering ATLAS RIV949, Opearting Instructions

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PennEngineering ATLAS RIV949 Opearting Instructions Download Page 30

30      PennEngineering • www.pemnet.com

Instruction Manual - RIV949

6 - OPERATION

6.1 - OPERATORS

The tool is designed to be used by one operator only.

Tool operators must satisfy the requirements stated hereafter (or they must be informed and trained accordingly). 

They must be aware of the manual herein and of all information relevant to safety:

 

•  They must have some general and technical education, to a degree that they can understand the manual and interpret the 

drawings and diagrams correctly.

 

•  They must be familiar with hygienic rules, and with the industrial-safety and technological instructions.

 

• They must have an overall knowledge of the line and of the factory in which the tool is installed.

 

•  They must know what to do in case of emergency and know where to find the individual protection means and how to use 

them correctly.

In addition to the above-mentioned requirements, the service technicians must also have appropriate technical training.

6.2 - DISASSEMBLY AND REASSEMBLY OF THE EXTERNAL SLEEVE

26mm commercial spanner (52)

28mm commercial spanner

Summary of Contents for ATLAS RIV949

Page 1: ...RIV949 VERTICAL HYDROPNEUMATIC TOOL FOR RIVET NUTS FROM M3 TO M12 WITH STROKE AND PRESSURE ADJUSTMENT OPERATING INSTRUCTIONS QUALITY MANAGEMENT SYSTEM CONFORMING TO ISO 9001 2008 STANDARD CODE 4560800...

Page 2: ...2 PennEngineering www pemnet com Instruction Manual RIV949...

Page 3: ...PLACE THE SAME INSERT NUT ON DIFFERENT THICKNESSES UNSCREWING ALL OF THE RING NUT FOR EXAMPLE IF YOU HAVE AN INSERT NUT WITH A MAXIMUM GRIP RANGE OF 6 MM YOU CAN ALSO PLACE IT ON A THINNER THICKNESS W...

Page 4: ...T949 06B KIT FOR RIVBOLT M6 2 5 1 2 3 1 KIT949 06B COMPOSITION 2 5 1 2 4 KIT949 08B KIT FOR RIVBOLT M8 2 5 1 2 4 1 KIT949 08B COMPOSITION 2 5 1 2 5 KIT949 10B KIT FOR RIVBOLT M10 2 5 1 2 5 1 KIT949 10...

Page 5: ...l anomalies Normal consumption of consumables The warranty is deemed invalid in both the case of unauthorized tampering replacements of tool components and in the case of using accessories tools or co...

Page 6: ...ore compact and lighter The successful outcome is a very handy tool 2 2 VIBRATION When used correctly and in compliance with the provided instructions the tool does not produce dangerous vibration 2 3...

Page 7: ...R SPEED SPIN ON 1600 rpm MOTOR SPEED SPIN OFF 2000 rpm BOX DIMENSIONS CABINET 500x300x210 mm HANDLE WEIGHT WITHOUT NOSE 2 0 Kg TOTAL WEIGHT 21 Kg OIL HOSES LENGTH 2 5 m VIBRATIONS 2 5 m s2 NOISE LEVEL...

Page 8: ...isted Figure 2 5 A REF CODE QTY DESCRIPTION RIV 949 HYDROPNEUMATIC TOOL FOR RIVET NUT WITH STROKE AND PRESSURE ADJUSTMENT Fig 2 5 A 4560800 1 RIV 949 HYDRO PNEUMATIC TOOL FOR RIVET NUTS 50 4572200 1 H...

Page 9: ...astener to be placed 2 5 1 1 FOR RIVSERT PLACING The user must purchase the following kits separately according to the fastener to be used KIT CODE 949P 03 3441100 949P 04 3441200 949P 05 3441300 949P...

Page 10: ...nger than the standard one REF CODE QTY DESCRIPTION Fig 2 5 B 3441100 1 KIT949 KIT RIVSERT M3 SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 3457500 1 HEAD WITH RING NUT FOR M3 SCREW 2 3457400 1 ADAPTER...

Page 11: ...nger than the standard one REF CODE QTY DESCRIPTION 3a 4186400 1 SOCKET CAP SCREW M4X65 12 9 UNI5931 DIN912 REF CODE QTY DESCRIPTION Fig 2 5 D 3441200 1 KIT949 KIT RIVSERT M4 SOCKET CAP SCREW REF CODE...

Page 12: ...rew longer than the standard one REF CODE QTY DESCRIPTION 3a 4285500 1 SOCKET CAP SCREW M5X 65 12 9 UNI5931 DIN912 REF CODE QTY DESCRIPTION Fig 2 5 F 3441300 1 KIT949 KIT RIVSERT M5 SOCKET CAP SCREW R...

Page 13: ...rew longer than the standard one REF CODE QTY DESCRIPTION 3a 4285300 1 SOCKET CAP SCREW M6X65 12 9 UNI5931 DIN912 REF CODE QTY DESCRIPTION Fig 2 5 H 3441400 1 KIT949 KIT RIVSERT M6 SOCKET CAP SCREW RE...

Page 14: ...rew longer than the standard one REF CODE QTY DESCRIPTION 3a 2192800 1 SOCKET CAP SCREW M8X65 12 9 UNI5931 DIN912 REF CODE QTY DESCRIPTION Fig 2 5 J 3441500 1 KIT949 KIT RIVSERT M8 SOCKET CAP SCREW RE...

Page 15: ...can provide a screw longer than the standard one REF CODE QTY DESCRIPTION 2a 2428500 1 SOCKET CAP SCREW M10X70 12 9 UNI5931 DIN912 REF CODE QTY DESCRIPTION Fig 2 5 N 3441600 1 KIT949 KIT RIVSERT M10 S...

Page 16: ...cap screw commercial allen key to be shaped please refer to figure 2 5 Q REF CODE QTY DESCRIPTION Fig 2 5 P 3441700 1 KIT949 KIT RIVSERT M12 SPECIAL SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 032910...

Page 17: ...ing The user must purchase the following kits separately according to the fastener to be used The tool can have different kinds of head assemblies Head RING NUT can be ordered separately Code 0327700...

Page 18: ...5 1 2 1 1 KIT949 04B COMPOSITION Figure 2 5 S TABLE 2 5 I REF CODE QTY DESCRIPTION Fig 2 5 R 3442300 1 KIT949 KIT RIVBOLT M4 SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 2561200 1 HEAD WITH RING NUT F...

Page 19: ...5 1 2 2 1 KIT949 05B COMPOSITION Figure 2 5 U TABLE 2 5 J REF CODE QTY DESCRIPTION Fig 2 5 T 3442400 1 KIT949 KIT RIVBOLT M5 SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 2561300 1 HEAD WITH RING NUT F...

Page 20: ...5 1 2 3 1 KIT949 06B COMPOSITION Figure 2 5 W TABLE 2 5 K REF CODE QTY DESCRIPTION Fig 2 5 V 3442500 1 KIT949 KIT RIVBOLT M6 SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 2561400 1 HEAD WITH RING NUT F...

Page 21: ...MPOSITION Figure 2 5 Y TABLE 2 5 L REF CODE QTY DESCRIPTION Fig 2 5 X 3442600 1 KIT949 KIT RIVBOLT M8 SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 2700500 1 HEAD WITH RING NUT FOR M8 RIVBOLT 2 4172400...

Page 22: ...IT949 10B COMPOSITION Figure 2 5 AA TABLE 2 5 M REF CODE QTY DESCRIPTION Fig 2 5 Z 4601900 1 KIT949 KIT RIVBOLT M10 SOCKET CAP SCREW REF CODE QTY DESCRIPTION 1 4601700 1 HEAD WITH RING NUT FOR D 10 RI...

Page 23: ...RTS Figure 3 1 A Parts This tool does not have a list of spare parts If you need a part just identify the part and the serial number of the tool KEY TO OPEN CLOSE THE FRONT DOOR EMERGENCY UNSCREWING B...

Page 24: ...was made for those who need to only use M8 rivet nuts The locking ring Code 4508700 is made with high resistance material so the head of the allen key does not press it down and it also keeps a consta...

Page 25: ...2 ORDERING SPARE PARTS Only local authorized dealers should repair the tool For assistance contact the Technical Assistance Service of Rivit S r l where a qualified engineer will assist you To order s...

Page 26: ...the Servicing section see section 7 when servicing and or adjusting the tool The plates applied on the tool by Rivit S r l should not be removed or altered Unauthorized personnel should not be permitt...

Page 27: ...r oil in the air In an atmosphere subject to the risk of fire When it is exposed to weather conditions 4 4 RESIDUE RISKS During the normal working cycle and when servicing the tool operators are expos...

Page 28: ...s by keeping it in its case Protect the tool from damp and excessive thermal excursions Keep the tool away from corrosive substances 5 3 CONNECTIONS To avoid problems when starting the tool we recomme...

Page 29: ...s and checks to prevent errors or accidents while starting it Make sure the tool has not been damaged during transport Check that the compressed air hose is correctly connected to the air supply line...

Page 30: ...d the manual and interpret the drawings and diagrams correctly They must be familiar with hygienic rules and with the industrial safety and technological instructions They must have an overall knowled...

Page 31: ...tor screwing To replace screws you must carry out the following operations Unscrew the toothed ring 1 from the tool Insert joint 2 Insert screw 3 Insert screw adapter 4 Screw the toothed ring 1 consid...

Page 32: ...hese settings are general guidelines to the operator Rivet nuts are not uniform as hardness and therefore some modifications may be necessary or IMPORTANT OIL FORCE PRESSURE ADJUSTMENT Turning rightwa...

Page 33: ...tion Manual RIV949 STROKE REGULATION PIN REF 53 USING STROKE ONLY FORCE 1 SCREW PRESSURE THOROUGHLY USING THE PROPER KEY REF 54 2 ADJUST STROKE WITH PIN REF 53 UNTIL YOU FIND THE BEST POSITION FOR THE...

Page 34: ...th pressure must be very high However final strength must be regulated acting on the stroke The piston stroke is 6 5 mm In case you have to repeat the setting screw again and pull without damaging the...

Page 35: ...PennEngineering www pemnet com 35 Instruction Manual RIV949 6 5 EXAMPLES OF RIVET NUTS PLACING Code 0523200 BALANCER Kg 2 3 RIVET NUTS PLACING...

Page 36: ...NG Completely clean and grease the tool on a periodic basis depending on the type and frequency of use At minimum carry out cleaning operations at least once a year 7 3 ORDINARY MAINTENANCE See Figure...

Page 37: ...ir line and start a couple of idle cycles Make sure that the circuit is filled with oil and that no air bubbles are left inside otherwise the piston does not complete the stroke Then place the handle...

Page 38: ...his ensures tool stability To order a new base from Rivit S r l indicate the year serial number of the tool see section 4 5 Periodically check the state of wear of the screws and of the heads If neces...

Page 39: ...quiries we ask that the customer reference this manual in particular the instructions in section 1 2 9 DISMANTLING INSTRUCTIONS 9 1 DISMANTLING INSTRUCTIONS When demolishing the tool please separate t...

Page 40: ...40 PennEngineering www pemnet com Instruction Manual RIV949 2013 Rev 220...

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