Penn A421ABC-02C Installation Manual Download Page 4

A421 Series Standard Electronic Temperature Controls Installation Instructions

4

Observe the wire size restrictions listed in Table 2 on 
page 5 an
d the Electrical Ratings listed in 

Technical 

Specifications

Observe the following guidelines, procedures, and 
illustrations when wiring an A421 Series control and 
A99 Series sensor.

Select only the A99 sensors that are designed to 
operate in the ambient operating range that your 
A421 control is intended to monitor and control as 
shown in Table 7. See 

Technical Specifications

 for 

more information.

Keep the sensor leads as short as possible in your 
application. The additional resistance in long 
sensor cables creates an offset between the actual 
temperature and the displayed temperature. See 
Table 1 when extending sensor leads.

A99 sensors are not polarity specific. Either lead 
can be connected to the SEN or COM terminals.

We recommend 22 AWG, stranded, twisted-pair 
cable with a shield for extending sensor cable runs.

TB2 Terminal Block and SPDT Relay Output

The terminals (LC, LNO, and LNC) on the TB2 terminal 
block are connected to a SPDT dry-contact relay in the 
A421 control (Figure 3). The control does not provide 
any internal power to the TB2 terminals or relay 
contacts. The A421 control simply energizes and 
de-energizes the relay to open and close the contacts 
based on the On/OFF temperature values. 

Relay De-energized (Off) =

 LC open to LNO (as 

shown in Figure 3) and the relay status LED is off 

Relay Energized (On) = 

LC closed to LNO and the 

relay status LED is on  

Figure 4 shows how to wire the A421 control to use the 
same power source that powers the controlled 
equipment to also power the A421 control.

IMPORTANT:

When connecting an A99 sensor 

with a shielded cable to an A421 Control, connect 
the cable shield drain lead to the COM (common) 
terminal on the sensor and binary input terminal 
block (TB3). Do not connect the shield at any other 
point along the cable, and isolate and insulate the 
shield along the entire length of the sensor cable. 
Connecting a cable shield at more than one point 
can enable transient currents to flow through the 
sensor cable shield, which can cause erratic control 
operation.

Table 1:  Maximum Recommended Sensor Cable 

Lengths and Wire Sizes

Wire 
Gauge

Maximum Sensor Cable Length

1

Feet (Meters)

1.

At the listed maximum cable lengths, there is less than 
1Fº (0.6Cº) error between the temperature sensed at the 
A99 sensor and the temperature displayed on the LCD.

16 AWG

500 (150)

18 AWG

300 (100)

20 AWG

200 (60)

22 AWG

125 (40)

Summary of Contents for A421ABC-02C

Page 1: ...A421 control could lead to personal injury or property damage to the controlled equipment or other property additional precautions must be designed into the control system Incorporate and maintain ot...

Page 2: ...is connected to a standard A421 control the range of usable values is restricted by the control to 40 to 212 F 40 to 100 C See Wiring Technical Specifications and refer to the A99B Series Temperature...

Page 3: ...rness between the enclosure base and cover more than 180 Wiring WARNING Risk of Electric Shock Disconnect or isolate all power supplies before making electrical connections More than one disconnection...

Page 4: ...l does not provide any internal power to the TB2 terminals or relay contacts The A421 control simply energizes and de energizes the relay to open and close the contacts based on the On OFF temperature...

Page 5: ...d Wire Sizes TB1 24 VAC Models LN Low Voltage 24 VAC Control Power Common Connect the 24 VAC supply power to operate the control 28 AWG to 12 AWG 0 08 mm2 to 4 0 mm2 24V Low Voltage 24 VAC Control Pow...

Page 6: ...12 AWG 0 08 mm2 to 4 0 mm2 LNO Line Voltage SPDT Relay Normally Open Contact Connects controlled equipment to the Line Voltage Normally Open LNO contact on the SPDT relay When LC is closed to LNO the...

Page 7: ...and the green LED goes off The range of usable temperature values is 40 to 212 F 40 to 100 C in 1 increments Relay On Temperature On Select the temperature at which the output relay energizes the LC t...

Page 8: ...ode the effective On and OFF setback values On tBs and OFF tBs can be greater than the selected HtS value or less than the selected LtS value Temperature Setback tSb Select a temperature value for set...

Page 9: ...gh all of the available parameter values for the associated parameter code With the preferred parameter value displayed press MENU to save the value and go to the next parameter code screen Note If yo...

Page 10: ...Modes of Operation and Table 4 for more information regarding parameter codes usable parameter values and default values 1 With the Main screen displayed press MENU The LCD displays OFF which is the f...

Page 11: ...On value automatically shifts equal to the OFF value adjustment The OFF value can only be adjusted to values that maintain the entire control band within the restricted temperature adjustment range de...

Page 12: ...OFF value and return to the OFF code screen 5 Press and simultaneously to return to the Main screen Troubleshooting Fault Codes A421 Series controls display fault codes on the LCD as described in Tabl...

Page 13: ...ad from the output relay terminals b Ensure that the Parameter Adjustments jumper is installed so that access to adjust parameters is unrestricted c Reconnect the sensor leads and supply power to the...

Page 14: ...l Type 4X NEMA IP66 watertight enclosure for surface mount applications Rated for 120 240 VAC Includes an A99BB 200C temperature sensor with 6 6 ft 2 0 m cable A421GBF 02C Low Voltage Type 1 Electroni...

Page 15: ...erating temperature range 40 to 248 F 40 to 120 C A99CB 200C PTC Temperature Sensor Extended probe 6 in 15 2 cm with 6 6 ft 2 0 m PVC cable Ambient operating temperature range 40 to 212 F 40 to 100 C...

Page 16: ...lass B limits Europe CE Mark Johnson Controls Inc declares that this product is in compliance with the essential requirements and other relevant provisions of the EMC Directive Low Voltage Directive A...

Page 17: ...rd A421 control model the range of displayed temperature values is 40 to 212 F or 40 to 100 C The performance specifications are nominal and conform to acceptable industry standards For application at...

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