Pellas X S.Control Operation And Installation Manual Download Page 7 | Manualshive

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Pellas X S.Control Operation And Installation Manual Download Page 7

USER MANUAL OF THE CONTROLLER

S.Control

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Summary of Contents for S.Control

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Page 3: ...12 3 INSTALLATION 22 12 4 ELECTRIC CIRCUIT CONNECTION 22 12 5 SAFETY CONNECTIONS 23 12 6 ELECTRIC SCHEME 24 12 7 TEMPERATURE SENSORS CONNECTION 25 12 8 WEATHER SENSORS CONNECTION 25 12 9 WEATHER SENSORS CHECKING 25 12 10 OPTICAL SENSOR CONNECTION 26 12 11 MIXERS ROOM TEMPERATURE CONNECTION26 12 12 BOILER ROOM THERMOSTAT CONNECTION 26 12 13 RESERVE BOILER CONNECTION 26 12 14 ALARMS SIGNAL CONNECTIO...

Page 4: ...o the feeder etc The controller is for boiler producers The boiler producer before its use should check if the cooperation between the controller and the boiler is correct and is not dangerous The controller is not a spark safe device It means that in emergency mode may be the source of a spark or high temperature which together with dust or flammable gases can cause fire or explosion The controll...

Page 5: ...manual of the controller is divided into two parts for the user and for the installer However in both parts vital information concerning safety is included That is why the user should get acquainted with both parts of the user s manual We do not take responsibility for damages caused by failing to observe the following user manual 4 DOCUMENTATION STORAGE We advise you to keep carefully this user m...

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Page 7: ...USER MANUAL OF THE CONTROLLER S Control ...

Page 8: ...Burner cleaning Lambda probe calibration HUW settings Preset HUW temperature HUW pump mode Off Priority No priority HUW cont hysteresis HUW disinfection SUMMER mode SUMMER mode Winter Summer Auto Activation temperature SUMMER Deactivation temperature SUMMER Mixer settings 1 5 Preset temperature Mixer room thermostat Weather control mixer Heating curve Curve shift Room temp factor Night time decrea...

Page 9: ...on 6 Symbol signalling fuel feeder operation 7 Symbol signalling central heating CH pump operation 8 Symbol signalling central heating pump operation HUW 9 Measured temperature of hot water boiler HUW 10 Preset hot water HUW boiler temperature 11 Clock and weekday 12 Part of the screen coshared between two icons match symbolizes operating heater and the digit next to it stands for a number of fire...

Page 10: ...ng up In case of failed attempt of firing up the furnace another attempts are taken during which amount of fuel feeding time is reduced to 10 of first attempt s dose Pic 4 Signaling FIRING UP mode and number of attempt After three failed firing up attempts an alarm Failed firing up attempt is reported Boiler s operation is then stopped It is not possible to automatically continue boiler s operatio...

Page 11: ... recommended After exceeding the preset temperature by 5 degrees C the controller switches into SUPERVISION mode 8 6 SUPERVISION SUPERVISION mode is applicable either in regulation in STANDARD and Fuzzy Logic mode The controller switches into SUPERVISION mode automatically without user s intervention in Standard regulation mode after reaching the boiler preset temperature in Fuzzy Logic steering a...

Page 12: ...emp and then for a period of 10 minutes there has been no growth 8 10 HOT WATER SETTINGS The controller regulates temperature of the silo of Hot Water HUW providing that the temperature sensor is connected When the sensor is disconnected the information about it is displayed in the main window By selecting Menu HUW settings HUW Pump mode the user is able to Deactivate feeding the silo parameter De...

Page 13: ...ther sensor setting without room panel Room Control Set parameter mixer weather control in position on Adjust weather curve according to point 8 17 Using parameter parallel curve movement set required room temperature according to formula Required room temperature 20 C heating curve parallel movement Example To reach room temperature 25 C value of heating curve movement must be set for 5 C To reac...

Page 14: ...et additionally room temperature factor 0 Guidelines for correct heating curve settings Floor heating 0 2 0 6 Radiator heating 1 0 1 6 Buffer 1 8 4 Pic 8 Heating curves Tips for choosing proper heating curve If by falling outer temperature room temperature is increasing then value of chosen heating curve is too big If by decreasing outer temperature room temperature is also decreasing then value o...

Page 15: ...window fuel level is displayed in main window Tip fuel level can also be seen in room panel Room Control Room Control TOUCH Pic 12 Additional window with fuel level view Fuel level indicator service Each time when fuel silo is filled to required level it is necessary to press and keep the knob about 2 s in main window Following info will appear Pic 13 Fuel level operation After choosing and accept...

Page 16: ... modes mixer settings WiFi Ethernet web module parameters service counters and versions of the controller programmes are visible in the Information menu Pic 14 System visualisation including current reading of the operating parameters 8 22 MANUAL CONTROL In the controller it is possible to manually activate devices like i e pumps feeder engine or blower engine It enables to check if the device is ...

Page 17: ...17 USER MANUAL OF CONTROLLER INSTALLATION AND SERVICE SETTINGS S Control ...

Page 18: ...rofiles DN of a pipe and 4 way valve not to use large amount of knees and profile narrowings Use other rules referring to gravity installations If return sensor is installed closely it is necessary to isolate it thermally from surroundings and improve thermal contact with pipe Preset silo temperature must be set so high to ensure thermal power for mixer cycle when at the same time heating water re...

Page 19: ...tional module B RECOMMENDED SETTINGS Parameter Setting MENU Preset boiler temperature 80 C boiler settings CH pump activating temperature 55 C service settings CH and HUW settings Activating operation buffer service activated service settings buffer settings Buffer loading start temperature 50 service settings buffer settings Buffer loading stop temperature 75 service settings buffer settings Mixe...

Page 20: ...ce active service settings buffer settings Buffer loading start temperature 50 service settings buffer settings Buffer loading stop temperature 75 service settings buffer settings Mixer service 1 2 3 4 active CH service settings mixer settings 1 4 Max Mixer preset temperature 1 2 3 4 70 service settings mixer settings 1 4 Mixer heating curve 1 2 3 4 0 8 1 4 mixer settings 1 4 Mixer weather control...

Page 21: ...ys Temperature of storage and transport should be within scope 15 65 degrees C During transport the controller can not be exposed to vibrations bigger than typical for transport of boilers 12 CONTROLLER INSTALLATION 12 1 ENVIRONMENTAL CONDITIONS Due to fire risk it is forbidden to use the controller in proximity of explosive gases or dust Moreover the controller can not be used in conditions of wa...

Page 22: ...ntroller on assembly surface where 1 cover 2 base 3 screw for cover 4 plug 5 screw for assembly surface 6 assembly surface 12 4 ELECTRIC CIRCUIT CONNECTION The controller is adapted to current 230V 50Hz Features of installation 3 way with protecting wire made according with valid law Attention After deactivating the controller with the keypad there still can be a dangerous voltage on the connectio...

Page 23: ...ice Wires inside the controller should be led through cable glands Cable glands should be screwed Make sure that glands are correctly screwed by pulling wire Length of isolation of external tire of wires should be minimal maximum 60mm If it is necessary to longer isolate the wire tire they should be connected with each other or other wires close to the connector In this case when a wire gets loose...

Page 24: ...T boiler room thermostat input HS fan revolution sensor P control panel Room Control TOUCH room panel with a room thermostat feature replaces RT D D connector for additional modules B module adds the control of another two mixers and a heat buffer C module adding the control of another two mixers and circulating pump λ Lambda probe module L N PE 230V AC mains power supply FU mains fuse STB safety ...

Page 25: ...EATHER SENSORS CONNECTION The controller cooperates solely with weather sensor type CT4 P The sensor should be installed on the coolest wall of the building Usually it is the northern wall under the roof The sensor should not be exposed to direct sunrays and rain The sensor should be installed at least 2 m above the ground far away from windows chimneys and other sources of heat To connect use wir...

Page 26: ...ngs Thermostat selection For thermostat switch on the CH boiler pump without switching off the boiler set the parameter Thermostat pump deactivating on YES Service settings Boiler settings Pump off by thermostat 12 13 RESERVE BOILER CONNECTION The controller can control work of additional gas or oil boiler It is not necessary then to manually activate or deactivate this boiler Additional boiler wi...

Page 27: ...er Switching the controller into STAND BY mode causes deactivating the additional boiler Pic 244 Hydraulic scheme with additional boiler in open closed circuit where 1 controller 2 additional boiler 3 relay 4 switching valve with end switchers 4 Presented hydraulic scheme does not replace project of central heating and is only a sample Pic 255 Hydraulic scheme with additional boiler in open closed...

Page 28: ...fore starting work to ascertain heat acceptance from the boiler by opening the valve to maximum The controller cooperates only with servomotors of mixing valves equipped with end switchers Using other servomotors is forbidden Servomotors with full circle scope of 30 to 255s can be used Connecting mixer description Connect mixer temperature sensor Connect electrical mixer pump Activate the controll...

Page 29: ... Output H mod A or Output H mod B C on Circulation pump 12 17 TEMPERATURE LIMITER CONNECTION STB In order not to overheat the boiler due to the controller breakdown it is obligatory to use STB safety temperature limiter or any other one suitable for given boiler Limiter STB should be connected to terminals 1 2 When limiter is activated blowing is stopped as well as engine of fuel feeder Safety tem...

Page 30: ...flame Cleaning time burning off Cleaning airflow Exhaust fan Vacuum Supervision Boiler power Supervision time Grate Flush time SUPERVISION Flush period SUPERVISION Lambda probe Operation with Lambda probe Dynamics Response time Blowing correction range Other Min blowing power Fuel detection time Max burner temperature Max flue gas temperature Additional feeder operation time Exhaust fan Min exhaus...

Page 31: ...loor on Pump only Thermostat selection Universal ecoSTER Min mixer temperature Max Mixer temperature Proportional range Constant integration time Valve opening time Switch the pump off from thermostat Mixer input dead zone Not available if proper sensor not attached extension module or parameter is hidden ...

Page 32: ...rner operates with maximum power without modulation of power The burner deactivates with disconnecting thermostat joints 28 29 Boiler temperature sensor does not influence feeder operation Airflow increase Value of the increase of the airflow power at a time when feeder is working in the burner Feeder 2 operation Feeder 2 minimum operation time Feeder operation time expressed in relations to feede...

Page 33: ...ime SUPERVISION The duration of the fan blow in the supervision in grid mode Flush period SUPERVISION Interval between blows in the supervision in grid mode Lambda probe Operation with Lambda probe If the parameter is set to ON the controller will operate using the lambda probe readings The amount of air supplied to the furnace will be adjusted automatically to maintain the preset oxygen content i...

Page 34: ...n vacuum Defines the minimum value of the vacuum in the combustion chamber Should the value be exceeded the minimum vacuum exceeded alarm is generated Max vacuum Defines the maximum value of the vacuum in the combustion chamber Should the value be exceeded the maximum vacuum exceeded alarm is generated Vacuum correction Corrects the vacuum sensor readings Vacuum blowing correction Defines the allo...

Page 35: ... temp Available after CH sensor connecting It is a parameter by which it can be reduced setting too low preset HUW temperature Max HUW temp Available after connecting HUW sensor Parameter determines to what maximum temperature HUW silo will be heated during cooling the boiler in alarm situations It is a very important parameter because setting too high value of it may cause risk of scalding with H...

Page 36: ...n when installation is made of pipes sensitive to high temperature In such situations it is recommended to set mixer service on FLOOR Floor on Is used when mixer cycle powers floor installation Maximum power of mixer cycle is limited to value of parameter max preset mixer temperature Attention After choosing option FLOOR it is necessary to set parameter max mixer preset temperature on such a value...

Page 37: ...be prolonged Setting the value too low may result in the temperature overshooting or a premature cylinder wear It is recommended to set the parameter value between 80 and 140 factory setting 110 Valve opening time Set full valve opening time given at the plate of valve servomotor i e 140s Pump off by thermostat Setting the parameter on YES value causes closing of mixer servomotor and deactivating ...

Page 38: ...38 Output configuration H mod B C is only available when connecting additional modules B and C Restore service settings Restoring service settings settings from main menu are restored ...

Page 39: ...NER MAX TEMP EXCEEDING Alarm appears after exceeding burner temperature above service parameter Service settings Burner settings Other Max burner temp If the burner temperature increases above this value the controller will begin burning off procedure Alarm is deleted automatically after burner temperature decrease by 10 C Function which protects against back fire does not work when The controller...

Page 40: ...ectrical power it may not protect the installation against freezing 17 3 PUMP ANTI STANDSTILL FUNCTION The controller does the function of CH HUW and Mixer pumps protection against getting stale 17 3 NETWORK FUSE REPLACEMENT Circuit fuse is positioned inside the controller s cover The fuse can only be replaced by a person holding proper qualifications and after disconnecting electrical power Porce...

Page 41: ...le to perform the calibration on request To calibrate the probe the boiler must be deactivated first To ensure proper calibration the fire in the furnace must be completely extinguished The below parameter is used to start the calibration Boiler settings Lambda probe calibration The calibration process takes about 8 minutes ...

Page 42: ... cover and twisting the button according to documentation of boiler producer Check the fan and replace it if necessary Additional feeder is not working module B Check if feeder wires are correctly connected to terminals Check if there is a jumper on terminals 1 2 of module B Check if feeder engine is not damaged In case when engine work can be heard and fuel is not provided check the feeder with i...

Page 43: ...ctly made after closing the valve return temperature must increase above value of parameter Minimum return temperature The cause may be calibration of mixer valve wait until calibration is finished Active calibration is marked CAL in menu INFORMATION 19 CONTROLLER CONFIGURATION BY BOILER PRODUCER The producer of boiler burner should adjust program parameters in controller to given type and power o...

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