PeerlessBoilers WBV-03-060 Installation, Operation & Maintenance Manual Download Page 13

11

BURNER SETUP & BOILER OPERATION

A. BURNER INSTALLATION

1. The oil burner is supplied with a mounting flange

fixed in position.

2. Mount the burner to the burner mounting plate (Item

5 Figure 8.1) with four (4) 5/16" studs and nuts
provided.

3. Pipe the oil lines through the holes in the left side of

the jacket. Care must be taken when routing the oil
lines so not to interfere with the opening and closing
of the burner mounting plate. Flexible oil lines or
flared copper disconnects with valves (when copper
lines are used) may be installed to assure full opening
of the burner mounting plate when servicing.

4. Oil burner specifications:

For information pertinent to the oil burner such as
nozzle sizing, fuel supply piping, adjusting or
servicing, refer to the charts in this section and the
burner installation manual.

B. BURNER START-UP AND ADJUSTMENT

1. Burner should start automatically when thermostat is

turned up and main boiler service switch is turned on.
If burner does not start, check to be sure there is oil in
the tank and push reset button on burner control:

Beckett: Square red button.

Carlin: Round red button.

Riello: Round red button inside clear flexible

cover on back of burner cover.

If burner still does not start, contact serviceman.

2. Adjust burner and barometric draft control for

highest CO² (Maximum 13%) while maintaining a 0

Smoke and -.01 to -.02" W.C. draft overfire.

All adjustments must be made using suitable
instruments such as found in a Bacharach
Combustion Test Kit.

3. Burner and boiler can be shut down by turning

down the thermostat and moving the main boiler
service switch to the "off" position.

4. See burner manufacturer’s manual for further

information regarding the burner.

C. CHECK BOILER CONTROLS

1. Limit and Operating Controls:

a. Lower the set point of each control until the

burner shuts down. Note that the system pressure
(or temperature) corresponds to the desired set
point.

b. Return the controls to the desired set point.

2. Low Water Cut-off (Built in to limit control.) - consult

the manufacturer's instructions for the low water cut-
off operational check procedure.

3. Refer to Limit Control Man. Instrucitons for further

information.

4. BURNER SETUP & BOILER OPERATION

This appliance is designed to burn only standard No.
1 or No. 2 Fuel Oil (ASTM D396). Do not use gasoline
or waste oil.

CAUTION

Do not use compression fitting for oil supply lines.
Do not use copper sweat fittings with oil piping. Oil
leaks may occur causing a fire hazard.

CAUTION

Oil piping must be air tight. Air leaking into the oil
supply system may cause erratic burner operation
and/or burner lockout.

NOTICE

Be sure high temperature gasket is between the
burner mounting flange and the burner mounting
plate.

NOTICE

Two-pipe oil supply for Riello burner requires a
separate kit. Order part #C7001026 from Riello dealer.

NOTICE

Do not attempt to start the burner when excess oil
has accumulated, when the unit is full of vapor, or
when the combustion chamber is very hot.

CAUTION

Do not attempt to set up the burner without using
test instruments. Visual and auditory inspection can
not be trusted to assure proper operation. Failure to
check and adjust combustion using combustion test
instruments may result in severe personal injury,
death or major property damage.

WARNING

Summary of Contents for WBV-03-060

Page 1: ...WV Boilers Series Oil Installation Operation Maintenance Manual As an ENERGY STAR Partner PB Heat LLC has determined that this product meets the ENERGY STAR guidelines for energy efficiency Plastic Ja...

Page 2: ...COVERPLATE 9 G CONTROLS 9 4 BURNER SETUP BOILER OPERATION 11 A BURNER INSTALLATION 11 B BURNER START UP AND ADJUSTMENT 11 C CHECK BOILER CONTROLS 11 D PURGE AIR FROM THE SYSTEM WATER BOILERS ONLY 12 5...

Page 3: ...is equipped with an override which is provided primarily to permit the use of an external energy management system that serves the same function THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF T...

Page 4: ...is boiler must be installed by a qualified contractor The boiler warranty can be voided if the boiler is not installed maintained and serviced correctly Figure 1 1 Appliance Installation Clearances Th...

Page 5: ...system and installation must be in accordance with the current edition of the American National Standard ANSI NFPA 211 Chimneys Fireplaces Vents and Solid Fuel Burning Appliances or applicable provisi...

Page 6: ...ler system operation in general You can also use this survey to locate system problems which will have to be corrected To obtain copies of these Surveys contact your PB Heat representative or download...

Page 7: ...e installed as a rear flue outlet unit or a top flue outlet unit Packaged WBV 03 and WBV 04 boiler models are shipped as rear flue outlet and may be converted The WV 05 boiler model is only available...

Page 8: ...er forced circulation However there is no minimum water flow rate for this boiler B SYSTEM COMPONENTS Figure 3 1 shows the symbol key for the piping diagrams in this section The following are brief de...

Page 9: ...he boiler pressure relief valve is shipped separately for field installation On the WBV WV boiler this can be piped into the connection provided next to the boiler supply outlet connection or alternat...

Page 10: ...8 WATER PIPING Figure 3 3 Recommended Water Piping...

Page 11: ...he cooling coil in the airstream F TANKLESS HEATER OR COVERPLATE 1 If a tankless coil is used item 9 install as pictured On water boilers install in opening in front section 2 If not using a tankless...

Page 12: ...10 Figure 3 7 Tankless Coil Piping Water Boiler WATER PIPING Figure 3 6 WBV WV Piped with a Chiller...

Page 13: ...down the thermostat and moving the main boiler service switch to the off position 4 See burner manufacturer s manual for further information regarding the burner C CHECK BOILER CONTROLS 1 Limit and O...

Page 14: ...purging Pumps will hold air in the eye of the impeller 2 Allow the system to reach 180 F and use manual vents if installed to remove any remaining air Watch the pressure gauge as the system approaches...

Page 15: ...BURNER SPECIFICATIONS Boiler Model No Burner Model No Burner Series Nozzle Size Pump Pressure Start Up Settings Turbulator Air Damper WBV 03 060 F3 Series 40 0 50 90 B 145 PSI 0 0 2 9 WBV 03 085 F5 S...

Page 16: ...ective devices shall not be wired in a grounded line B WIRING 1 See Section 4 for mounting burner 2 For complete information on servicing and adjustment of controls refer to the attached control speci...

Page 17: ...15 ELECTRICAL Figure 4 1 Water Boilers Beckett 7600A Limit Control Figure 4 1a Beckett AquaSmart 7600A Limit Control Wiring Details...

Page 18: ...16 Figure 4 2 Water Boilers Hydrolevel 3250 Limit Control ELECTRICAL Figure 4 2a Hydrolevel HydroStat 3250 Limit Control Wiring Details...

Page 19: ...de adequate ventilation Wear a NIOSH MSHA approved respirator Wear long sleeved loose fitting clothing and gloves to prevent skin contact Wear eye goggles Minimize airborne dust prior to handling and...

Page 20: ...fety relief valve Boiler temperature should never be higher than 250 F 4 Check for water leaks in boiler and system piping C WEEKLY MAINTENANCE WITH BOILER OPERATING 1 Flush float type low water cut o...

Page 21: ...n the city water inlet valve to assure required system pressure usually about 12 psi Close the inlet valve if it is necessary to open the inlet water valve frequently a substantial leak may be the cau...

Page 22: ...oiler Dimensions Water Boiler Boiler Model Number Jacket Depth A Jacket Width B Jacket Height C Rear of Jacket to c l of Vent D Vent Size Diameter E WBV 03 085 110 18 3 8 23 5 8 39 1 4 7 6 WBV 04 125...

Page 23: ...ating Capacity and Annual Fuel Utilization Efficiency AFUE ratings are based on U S Government tests with 13 CO2 and 0 02 w c draft over fire Before purchasing this appliance read important informatio...

Page 24: ...arts are available from your local PB Heat LLC distributor or from Parts To Your Door at 1 610 916 5380 www partstoyourdoor com Note Remember to include the boiler model number and serial number when...

Page 25: ...less Coil WV 05 Water 90534 10 Flue Collector Plate Blanket Seal 90999 11 Flue Collector Cover Plate WBV 03 90565 Flue Collector Cover Plate WBV 04 90566 11A Top Outlet Flue Collector Plate WV 05 9056...

Page 26: ...Operation Maintenance Manual TO THE INSTALLER This manual is the property of the owner and must be affixed near the boiler for future reference TO THE OWNER This boiler should be inspected annually by...

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