PeerlessBoilers WBV-03-060 Installation, Operation & Maintenance Manual Download Page 11

9

WATER PIPING

C. SYSTEM PIPING

1. The WBV/WV Plastic Jacket boiler is recommended

to be piped with the return line in the rear. The
return can be moved to the front of the boiler by
moving the plug from the front return port to the
rear. The necessary componets for a front return are
included with the boiler.

2. Figure 3.3 shows the recommended piping for the

WBV/WV™ boiler.

3. The DHW zone is piped from the primary loop in

parallel with the central heating (CH) zones. It should
be piped as close to the boiler as possible since it
should be the hottest zone.

D. FREEZE PROTECTION

Glycol for hydronic applications is specially formulated
for heating systems. It includes inhibitors which prevent
the glycol from attacking metallic system components.
Make sure that the system fluid is checked for correct
glycol concentration and inhibitor level.

E. SPECIAL APPLICATIONS

1. If the WBV/WV™ boiler is used in conjunction with a

chilled medium system, pipe the chiller in a separate
secondary loop as shown in Figure 3.6.

2. If using the WBV/WV™ with a hot water coil in a

forced air system, be sure the hot water coil is
downstream of the cooling coil in the airstream.

F.

TANKLESS HEATER OR COVERPLATE

1. If a tankless coil is used (item 9), install as pictured.

On water boilers, install in opening in front section.

2.  If not using a tankless coil, cover the heater opening

with cover plate (item 7 or 16).

G. CONTROLS

1. Water Boiler Controls:

a. For installations subject to UL726, a second

operating control that senses water temperature 
is also required (not provided). Use an L4080B 
or equivalent. Install in the supply piping near 
the boiler.

2. For complete information on servicing and

adjustment of controls, refer to the attached control
specification sheets.

Figure 3.4: Recommended Near Boiler Piping for

Rear Return

Figure 3.5: Optional Near Boiler Piping for Front

Return

DANGER

Install anti-scald device in hot water supply piping.
Water temperature above 125°F can cause severe
burns instantly or death from scalds.

X1019R and X1020R coils installed in WBV™ boilers
have internal flow controls installed. Do not use
external flow controls with these coils.

NOTICE

Be sure rubber gasket is in place between cover
plate or water heater plate and boiler section.

NOTICE

Pipe the discharge of the safety valve or relief valve
to prevent injury in the event of pressure relief. Pipe
the discharge to a drain. Provide piping that is the
same size as the relief valve.

CAUTION

Summary of Contents for WBV-03-060

Page 1: ...WV Boilers Series Oil Installation Operation Maintenance Manual As an ENERGY STAR Partner PB Heat LLC has determined that this product meets the ENERGY STAR guidelines for energy efficiency Plastic Ja...

Page 2: ...COVERPLATE 9 G CONTROLS 9 4 BURNER SETUP BOILER OPERATION 11 A BURNER INSTALLATION 11 B BURNER START UP AND ADJUSTMENT 11 C CHECK BOILER CONTROLS 11 D PURGE AIR FROM THE SYSTEM WATER BOILERS ONLY 12 5...

Page 3: ...is equipped with an override which is provided primarily to permit the use of an external energy management system that serves the same function THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF T...

Page 4: ...is boiler must be installed by a qualified contractor The boiler warranty can be voided if the boiler is not installed maintained and serviced correctly Figure 1 1 Appliance Installation Clearances Th...

Page 5: ...system and installation must be in accordance with the current edition of the American National Standard ANSI NFPA 211 Chimneys Fireplaces Vents and Solid Fuel Burning Appliances or applicable provisi...

Page 6: ...ler system operation in general You can also use this survey to locate system problems which will have to be corrected To obtain copies of these Surveys contact your PB Heat representative or download...

Page 7: ...e installed as a rear flue outlet unit or a top flue outlet unit Packaged WBV 03 and WBV 04 boiler models are shipped as rear flue outlet and may be converted The WV 05 boiler model is only available...

Page 8: ...er forced circulation However there is no minimum water flow rate for this boiler B SYSTEM COMPONENTS Figure 3 1 shows the symbol key for the piping diagrams in this section The following are brief de...

Page 9: ...he boiler pressure relief valve is shipped separately for field installation On the WBV WV boiler this can be piped into the connection provided next to the boiler supply outlet connection or alternat...

Page 10: ...8 WATER PIPING Figure 3 3 Recommended Water Piping...

Page 11: ...he cooling coil in the airstream F TANKLESS HEATER OR COVERPLATE 1 If a tankless coil is used item 9 install as pictured On water boilers install in opening in front section 2 If not using a tankless...

Page 12: ...10 Figure 3 7 Tankless Coil Piping Water Boiler WATER PIPING Figure 3 6 WBV WV Piped with a Chiller...

Page 13: ...down the thermostat and moving the main boiler service switch to the off position 4 See burner manufacturer s manual for further information regarding the burner C CHECK BOILER CONTROLS 1 Limit and O...

Page 14: ...purging Pumps will hold air in the eye of the impeller 2 Allow the system to reach 180 F and use manual vents if installed to remove any remaining air Watch the pressure gauge as the system approaches...

Page 15: ...BURNER SPECIFICATIONS Boiler Model No Burner Model No Burner Series Nozzle Size Pump Pressure Start Up Settings Turbulator Air Damper WBV 03 060 F3 Series 40 0 50 90 B 145 PSI 0 0 2 9 WBV 03 085 F5 S...

Page 16: ...ective devices shall not be wired in a grounded line B WIRING 1 See Section 4 for mounting burner 2 For complete information on servicing and adjustment of controls refer to the attached control speci...

Page 17: ...15 ELECTRICAL Figure 4 1 Water Boilers Beckett 7600A Limit Control Figure 4 1a Beckett AquaSmart 7600A Limit Control Wiring Details...

Page 18: ...16 Figure 4 2 Water Boilers Hydrolevel 3250 Limit Control ELECTRICAL Figure 4 2a Hydrolevel HydroStat 3250 Limit Control Wiring Details...

Page 19: ...de adequate ventilation Wear a NIOSH MSHA approved respirator Wear long sleeved loose fitting clothing and gloves to prevent skin contact Wear eye goggles Minimize airborne dust prior to handling and...

Page 20: ...fety relief valve Boiler temperature should never be higher than 250 F 4 Check for water leaks in boiler and system piping C WEEKLY MAINTENANCE WITH BOILER OPERATING 1 Flush float type low water cut o...

Page 21: ...n the city water inlet valve to assure required system pressure usually about 12 psi Close the inlet valve if it is necessary to open the inlet water valve frequently a substantial leak may be the cau...

Page 22: ...oiler Dimensions Water Boiler Boiler Model Number Jacket Depth A Jacket Width B Jacket Height C Rear of Jacket to c l of Vent D Vent Size Diameter E WBV 03 085 110 18 3 8 23 5 8 39 1 4 7 6 WBV 04 125...

Page 23: ...ating Capacity and Annual Fuel Utilization Efficiency AFUE ratings are based on U S Government tests with 13 CO2 and 0 02 w c draft over fire Before purchasing this appliance read important informatio...

Page 24: ...arts are available from your local PB Heat LLC distributor or from Parts To Your Door at 1 610 916 5380 www partstoyourdoor com Note Remember to include the boiler model number and serial number when...

Page 25: ...less Coil WV 05 Water 90534 10 Flue Collector Plate Blanket Seal 90999 11 Flue Collector Cover Plate WBV 03 90565 Flue Collector Cover Plate WBV 04 90566 11A Top Outlet Flue Collector Plate WV 05 9056...

Page 26: ...Operation Maintenance Manual TO THE INSTALLER This manual is the property of the owner and must be affixed near the boiler for future reference TO THE OWNER This boiler should be inspected annually by...

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