PEERLESS 61-03 Installation, Operation & Maintenance Manual Download Page 25 | Manualshive

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Summary of Contents for 61-03

Page 1: ...61 62 Boilers Installation Operation Et Maintenance Manual ...

Page 2: ...ch Blocked Vent Shut OffSwitch Honeywell Operating Controls Vent Damper Float Type LWCO on Steam Boilers Taco 007 Circulator on Packaged Water Boilers Tankless Coil for Hot Water Boilers Gnmdfos Circulator on Packaged Hot Water Boilers Probe Type LWCO on Steam Boilers Peerless Heater Comparly is pleased to offer one of the most comprehensive warranty programs icl tile indnstn 1 All Peerless reside...

Page 3: ...ater Sq Ft MBH 2 MBH 1 225 54 63 304 73 85 4O4 97 113 504 121 140 604 145 168 704 169 196 Spark Ign wlDamper Seasonal Efficiency AFUE 4 Water Content GaL I A G A I Input N MBH Water Steam Water I Steam Water I Steam Water Steam 90 73 72 N A I 76 8 80 5 I 80 6 8 16 4 80 120 98 97 N A I 77 7 81 7 I 80 7 10 32 5 88 160 130 129 N A I 77 8 81 3 I 80 6 12 48 6 96 200 I 161 161 N A I 78 0 81 0 I 80 6 14 ...

Page 4: ...fety Controls Low Water Ctlt Q l orl Steam Boil_ rs HoT_eywell Operating Co_ltrols Mar_ltal Reset High Limit Corltrol 12 15 Section Float Type LWCO orl Steam Boilers Tcxl_lcless Coiljor Hol Watcr Boilers Moclultxtillg Fi1_rlg Systems 12 15 S cliorl F_ I _rid IRI Colltrol S slerTls 12 15 Sectioll Prot t I_upe I WCO o11 Sle lfll Boilers _ll lilt il_ lll _lr Ill I_ _ r l _ s ollilll_ r i l _ cl q _rt...

Page 5: ... o Probe or float type low water cutoff available I B R Water Gross Output Net I B R Combustion Content MBH Ratings 3 Efficiency 4 Gallons Model Input Steam Steam Water Number MBH Water Steam Sq Ft MBH 2 MBH 1 Water Steam Water Steam 62 09 320 0 256 256 800 192 223 80 0 80 0 21 12 11 28 62 10 360 0 288 288 900 216 250 80 0 80 0 23 18 12 36 62 11 400 0 320 320 1000 240 278 80 0 80 0 25 34 13 44 62 ...

Page 6: ...ID_ RON_ RIGH T SIDE Pressure gauge operating control and I_mitcontrol on Models 62 12 to 62 15 Jacket Right of Distance Rear of Distance Jacketto Betw Two Jacketto Flue Between Rt Sup C_uetOy Width Depth Top to Fir c I of Flue Flue c l s c I of Flue Size Tappings Tap Inter Chimney A B C D D1 E F G GI 39 V2 30V4 35 14 11 4 s 2 6 333 N A 9 9 x 20 43 30V4 35 15 13_V_6 4 8 2 7 37 N A 9 9 x 20 47_ _ 3...

Page 7: ... 3 3V2 31 2 31 2 31 2 Equalizer Size 1V4 11 4 1V2 1V2 1V2 1W 1V2 Boiler Model Number 62 09 62 10 62 11 62 12 62 13 62 14 62 15 Htr No X 1020 GPM 4 75 5 00 5 25 5 50 5 50 5 75 5 75 Htr No Htr No X 1021 X 1022 GPM GPM 6 25 6 75 7 00 7 25 7 25 m 6 5 7 0 7 5 8 5 9 0 Water healer ratings in GPM are based on intermittent demand40 to 140_ F rise with 200 F bOiler water CAUTION Water mixing valve should a...

Page 8: ... Approx Shipping Wts Ibs Boiler Model Number I Length I Width Height I W S I I I 62 09 I 57 31 I 391 2 I 1080 I 1088 I I I I 62 10 I 61 3t J 391 2 J 1170 I 1178 I I I I 62 11 I 66 31 I 391 2 1265 I 1273 I I I 62 12 I 70 31 I 391 2 1420 I 1428 I I I 62 13 I 74 31 I 391 2 I 1520 I 1528 I I I J 62 14 I 78 31 I 391 2 1620 I 1628 I I I I 62 15 I 82 31 I 391 2 I 1720 1 1728 WP SP 1105 1108 1195 1203 129...

Page 9: ... freely withtheoutdoors The areaof eachopening shallbe equalto one squareinch per 1000BTU HRof totalinput ratingof all applianceswithinthe enclosure witha minimumof 100square inchesfor eachopemng If allair for combustion and ventilationis to comefrom outsidethebuilding two openingsshallbe providedwithone openingcommencing within12inchesof thetop and oneopeningcommencingwithin 12inchesof the bottom...

Page 10: ...installedas follows Note Hookbolt is providedon models62 11through62 15 ModelNo No Pilots 61 03 1 61 04 1 61 05 1 61 06 1 61 07 1 61 08 2 62 09 2 62 10 2 62 11 2 62 12 2 62 13 2 62 14 2 62 15 2 Location of Pilot Between2nd and 3rd BurnerfromLeft Between4th and5th BurnerfromLeft Between4th and5th BurnerfromLeft Between4th and 51hBurnerfromLeft Between4th and 5thBurnerfromLeft Between4th and5th Burn...

Page 11: ...y meansof V4 20x lr 2 machinescrews andnutsfurnished The base backplateis attachedto backof boiler SeeFigure8 Be certainthatthe flange portionof plate is towardsthe insideof the boiler Note hook boltis providedonmodels 62 11through62 15only 13 Install pressuregage drain valve water supplylinewith shutoffvalve and meansto ventair Plugunusedtappings 14 Fill boilerwith water ventingairas water levelr...

Page 12: ...bles plate Lighting Operating instruction plate orlabel and wiring diagram label Sea Figure 5forlocation ofplates and labels Attach plates with 6x3 8 screws provided 12 Position the Removable Front Panel inplace by sliding the Panel under the front flange ofthe Top Panel and then down until itrests onLower Front Panel B IndividualBackJacket PanelStyle for Models61 07thru 62 t5 Thisjacketstyle hasa...

Page 13: ...ABEL 61 63 THRU 62 11 WIRING _J jJ DIAGRAM LABEL RATINGLABEL LIGHTING INSTRUCTIONSPLATE 62 12 THRU 62 15 CITYOFNEW YORK MEAPLATE WHEN REQUIRED CLEARANCETO COMBUSTIBLESPLATE REMOVABLEFRONTPANEL INSIDE VIEW INNER FRONTPANEL AGENCY LABEL PLATE LOCATIONS FIGURE 5 ...

Page 14: ... NUT WASHER _BASE BACK _ PLATE BURNER MANIFOLD _ HOOK BOLT _ w FIGURE 9 HOOK BOLT ASSEMBLY FIGURE8 REAR BOILERVIEW FIGURE 10 FLUE COLLECTOR DRAFT HOOD f H FIGURE 11 SIDE VIEW OF INNER FRONT AND COVER DOOR IGURE 12 TOP CUT VIEW OF MANIFOLD BURNER AND BASE BACK PLATE 6 ...

Page 15: ...inspectthe ventingsystemfor propersize and horizontalpitchand determinethereis no blockageor restriction leakage corrosion and otherdeficiencieswhichcouldcausean unsafecondition c Insofaras is practical closeall buildingdoorsand windowsand alldoorsbetweenthespacein whichtheappliancesremainingconnected to thecommonventingsystemare locatedandotherspacesof the building Turnon anyclothesdryersandanyap...

Page 16: ...position mountthe damperas shownin figure15to avoidexcessiveheat and possiblecondensationdrips onthe damperoperatingcontrol 4 Do not useoneventdamperto controltwo or moreheatingappliances Seefigure 13 5 Makecertainthatthe minimumclearancesprovidedinthe ventdampermanufacturers instructionsare maintainedandthatadequatespaceis providedfor damperaccessand service 6 A wiringharnessis packedwiththe vent...

Page 17: ...entDamperinVerticalPosition VENT TO SLOPE UP VENT CHIMNEY A MINIMUM DAMPER oF1 4 7F 1 PER FOOT_ 11 O CLOCK r_ 1 O CLOCK POSITION OPERATOR CONDENSATION ZONE 7 O CLOCK 5 O CLOCK POSITION POSITION DO NOT MOUNT DAMPER OPERATOR IN SHADED REGION SECTION A A Figure15 VentingwithVentDamperin HorizontalPosition ...

Page 18: ...the followingtablefor propersizing of gaspiping for variouslengthsand diameters CAPACITY OF PIPEOF DIFFERENT DIAMETERS ANDLENGTHSINCU FT PERHOURWITHPRESSURE DROPOF 0 3 IN AND SPECIFICGRAVITYOF0 60 NOALLOWANCE FORAN ORDINARYNUMBEROF FITTINGSIS REQUIRED PipeLength 3 4 1 11h 11 2 Feet Pipe Pipe Pipe Pipe 10 278 520 1 050 1 600 20 190 350 730 1 100 30 152 285 590 890 40 130 245 500 760 50 115 215 440 ...

Page 19: ...ng Model No Supply Size of Header Equalizer No Outlets Outlets Supply Size 6t 03 1 2 1114 61 04 1 2 11 4 61 05 1 2 lr_ 61 06 2 2 21_ 11_ 61 07 2 2 2 2 11_ 61 08 2 2 3 11_ 62 09 2 2 3 11_ 62 10 2 2 3 1 _ 62 11 2 2 3 1_ 62 12 3 2 31_ 11_ 62 13 3 2 31_ 11_ 62 14 3 2 31_ tl_ 62 15 3 2 31_ 11_ STEAM BOILER SUGGESTED PIPING HOT WATERBOILER _TOP w_STt _LV Nomwl_eJrY O_J_W_ Cu_ D _to _ xF_l_ _ TANK _ S_T_...

Page 20: ...CKET G J UNION SEDIMENT TRAP _ FLOOR LINE Figure19 GasConnectionto Boiler Figure20 GravityHotWater Figure22 SteamW FloatLWCO Figure21 ForcedHotWater HIGH TEMPERATURE HOT WATER _ MIXEO WATER MIXER HEATER rAPPING 12 Figure23 SuggestedPipingForTanklessHeater ...

Page 21: ...igure21A IMPORTANT 1 Inspect ProbeElectrodeannuallyfor scaleandbuild upand cleanif necessary 2 Forpropermaintenance recommended waterfeeder applications andoperation referto theHydrolevel ProbeLWCOInstallation Instructions LEFT I AhlD OPPOSITE F3 TI Figure 25 Steam Gauge Pressuretrols Piping Arrangement t Figure26 Steam Gauge Pressuretrols AlternatePipingArrangement 13 ...

Page 22: ...arton locatedin boilercrate ForKnockdownBoilers usethegaugevalvesfoundin20 105 10 WaterGaugeCarton whichis packedin the SteamTrimCarton Thelongergaugeglassw rodsandfittingsare in PrimaryProbeLWCO Carton NOTE REFERTO FIGURE25 AND26 FORMOUNTINGOFDUALPRESSURETROLS FORMODELS 62 12THRU62 15 CAUTION If usingchemicaladditivesto preventfoamingand surging suchas Squick watchthe gaugeglassandshutdownboileri...

Page 23: ...TRUCTIONS WHENBOILERIS SHUTDOWNBY THEACTIVATION OFEITHEROFTHEABOVE SWITCHES 9 Water SteamModels62 12lhru 62 15are suppliedwith2 limitcontrols The manualreset limitmustbe setfor a highercut out pointthanthe operatinglimitcontrol If aThermostatis usedas an operatingcontrol it shouldbeusedin additionto and not in lieuof the operatinglimit control NOTE THISBOILERSHALLBE INSTALLED SO THATTHEGASIGNITION...

Page 24: ... 3 Turn the pilot adjustmentscrewclockwiseuntilthe pilot flameextinguishes Then increasethe pilotflow just to thepointthatthegasvalveholds in whenrelightingthe pilot persteps9 and 10of LightingInstructionsonpage 25 turnscrewno morethana 1 8 turn NOTICE THE FIRSTFEWTURNSOFTHEADJUSTMENT SCREWMAYNOTCAUSEANYCHANGEINTHEPILOTFLOW SUBSEQUENT PARTIALTURNSOFTHE ADJUSTMENT SCREWMAYHAVEA GREATIMPACT ON PILOT...

Page 25: ...ND ISOLATION RELAY Models61 03thru61 08 2_v 7 I TST_ _LA COIL I F _ ml I R _ RELAY II I _ADC CR LEr_ND LINE VOLTAGE LO_ VOLTAGE _TUB _AP NES X_ _X H V88_ Figure28 HONEYWELL 24V STANDING PILOT STEAM OR GRAVITY HOTWATER Models62 09thru 62 11 r_ f_ Figure29 17 ...

Page 26: ...ls 61 03thru61 07 TRANSFORME_ 120V _J_J_J I TSTAI F_EL A_ COIL _R L I I SpARK IAODER tECENO IN_ VOLTAGE _OW VOL_SE ilrl Figure30 HONEYWELL SPARK IGNITION HSP FORCED HOTWATER w DAMPER Models61 03thru 61 07 4_OJTJL_ Z4_ v _ _ 4 _ _ _t _ _ _l_ _ _L _ J _ i i i _ _ _ _ w i i ii i 1_ Figure31 18 ...

Page 27: ... Orr _ L ME _3LtC_JT I I I COt_TFIO_S _ _ _ _ _lii 1 SmEi HARNESS _ Il I Z i flING HIN SS u i FILO _RNER _ I C_BL_ _ I _BL_ A _RC_ D ro if i_ x 7039 _ i _ I I PILOT BURN R _ppkor GAS _ L _LO_ iigAIN LOW VI_IA_ Z 15 A C 51R_D D R L_ _ R _ _ 1 J_ LINE VOtTACE VAL _ VAL _ _5 V L_ H VRll_ 14 OL LOW VOLT _Gt SIZE 16 2 A_ POll UkilErl FIRE pROIE_TI_ _I_JNALqN__II _ULT _E IflS C _ROUND LEAEitI4N_IZ_ If A...

Page 28: ...LVES Models 62 09thru 62 15 _j m 1 i i i i _ L W_ _ _ V___ _T_ _ICA_ COOlS C _O_ _ES A_ _1 _ A_IC _S Figure34 HONEYWELL SPARK IGNITION HSP 1 w DUAL 120V MAIN GAS VALVES Models 62 09Thru62 15 F _ _ _D _ _ _ _ _ p_ x _L_ _ _ _0_ T_pL_ T _ NOTES Figure35 2O ...

Page 29: ...onI Controlsof this manualfor mountinglocationandinstructions 115V 60HZ L2 L1 HOT L TO L2 ON WIRING DIAGRAM _ I1_ 115V 60HZ ALARM CIRCUIT WHEN REQ D sTO L1 ON WIRING DIAGRAM NOTES ALL WIRING MUST COMPLY W TH APPLIANCE CCDE3 ORDINANCES AND REGULATIONS _ PLACE JUMPER Figure 36 Wiringof ProbeLWCO 21 ...

Page 30: ... _S _ _XS ol i i_ 61 0_ ALL I_IRING MUST COMPly _n_ APP JOm_ IF ANy OF _ O_dG_NAL I_R_ AS _JPPU_ _ _ P4_PI_AN_E MUST _ REPtJ_C_O IT 141J ST BE R_PLl_ll_ _l113t llIRE AS SitO_I_4OR I 3 _CAJIVALD_T RLOT metC_ _ _ x _ _N____ Figure37 HONEYWELL 24V STANDING PILOT STEAM AND HYDROLEVEL PROBE LWCO Models 62 09Thru62 11 HYO_OLEV_L CO_TRC_ CONNECTION DIAGRAU LEC _NO UN vo_r _c_ _Z_ i _ wc WP _w _ LOW VO_IA...

Page 31: ... N COnTr lgR_IN L _ CROdND LE 0_E SIZE t6 AWC _00 3 _TRAND_D MI_E T_N_FORME _ 24V _ _ 1_ g Fo _ _ p _ _ rRS L W O u_m_ _LL m _F VEN _AMpE_ IGNIIE R UN_ VOL ACE INERNAL _IRING UV LOW _IDL_CE INT_RNA L _4RING O J_t _ V F V ALL _NG MUST COMPLY _ APPUCA_E CODEg G_ V_LVE ORDNANCES AND _ _UL_T_OnS rr AN_ OF THE oN6mNAL _E AS _PPLIED _ _TH THE A_IANCE _USJ 8 r_EpLA D tT _lUgT _ RfPL_Cf_ _TH WIRE AS SHO_I...

Page 32: ...w DUAL 120V MAIN GAS VALVES AND HYDROLEVEL PROBE LWCO Models 62 09thru62 15 CONNCC_ON DIACP _ U rIIIC0_NECT _ i I I I v _ f I 1 _ m j _ ii P _ G_S VALVES HYr NOLf V L I t _ y _ o W _ _ ION T ON CONISOL I_P _INAL _ GRoUNO LEAOIRE _ll 16 J_ 200C STRANDED IRE H T IRI 2RI 2_ T_AN_ 0l_ ER _V I r_ ___ _ i IC WITER I t _ _ p2e pr_A _ _T _V _V PV PV icN_o_ _wco OG _G LMIT _C I I I LINGVOLTAGE E_IERNAL _RI...

Page 33: ...t setting 3 Turn off all electric power to the appliance 4 If the gas valve is not visible removecontrol access panel 5 If the gascontrol knobis not inthe OFF position turn the knob clockwise _ to OFF 6 Wait five 5 minutesto clear out any gas Then smell for gas including near the floor If you then smell gas STOP Follow B in the safety information above on this page If you don t smell gas go to the...

Page 34: ...has beenunderwater Immediately call a qualifiedservicetechnician to inspectthe appliance andto replace anypartof thecontrol systemandany gascontrolwhichhasbeenunderwater OPERATING INSTRUCTIONS 1 STOP Readthe safetyinformation aboveonthispage 2 Setthethermostat to lowestsetting 3 Turnoffallelectricpowertothe appliance 7 Waitfive 5 minutesto clearoutany gas Thensmellfor gas including nearthe floor I...

Page 35: ...erto theappliance 4 Ifthe gascontrol assembly is notvisible remove control access panel Refer to controlassembly onfollowing page 5 If themanualshut off leverandpilotcockarenotinthe OFF position turnbothclockwise_ 4 to OFF Pil _ Cock 5how_in ofF Man_al S_tu_ 0ll _osd_on Lever s_o n o r 6 Wait five 5 minutes to clear out any gas If you smell gas STOP Follow B in the safety informationabove on this ...

Page 36: ...TO OUTSIDE ATMOSPHERE WELL M3OVE NORMAL _REATHING LEVEL AS APPLICABLE PILOT GAS VALVE I 4 TEST PILOT pILOT COCK MANUAL S _UT OFF VALVE E_ _ THERMOCOUPLE LEAD IGNITION CONTROL BO_ LEFT SIOC JACKET PANEL Figure43 HSPControlSystemandIgnitionControlBoxLocation Models62 09thru 62 15 28 ...

Page 37: ...iately call a qualifiedservicetechnicianto inspectthe appliance andto replace anypartof thecontrolsystemandany gascontrol whichhasbeenunderwater OPERATING INSTRUCTIONS 1 STOP Readthe safety informationabove on this page 7 Wait five 5 minutes to clear out any gas Then smell for gas 2 Setthethermostat to lowest setting 3 Turnoffallelectricpowerto theappliance 4 Thisappliance is equipped withan ignit...

Page 38: ...SpAR_ IGNkTEO PLLOT _N GAS VALVE _ lLO__T _ VALVE PILOT COCK Figure44 HSP 2 ControlSystem Model61 08 30 ...

Page 39: ...iance 4 If the gascontrol assemblyis not visible removecontrolaccess panel 5 g the manualshut off lever and pilot cock are not in the OFF position turn both e ockwise to OFF o o posi_ion _ 6 Wait five 5 minutes to clear out any gas If Nu smell gas includingnear the floor If yousmell gas STOP Follow B in the safety informationabove on this page If you don t smell gas go to the next step Vah_ 9 Turn...

Page 40: ...PI_ESSURE REGULATOR _ _INNER FRONT J t CKET PANEL 16_ i 7 _2 2 _8 F_LOT THERMC_ILOT I 4 TEST TAP MAIN SAFETY _ F_ P_ T PERMOCOUPLE FLOO R LINE Figure45 24 VoltControlSystemw DualValves Models61 08 62 09thru 62 11 32 ...

Page 41: ...withintwo 2 minutes Torelight follow LightingInstructions b SparkIgnitionSystems Withthe unitoperating turn off thegasat the inletshut offvalveupstreamfromtheboiler The unitwill spark attemptto relight If pilot lock outis provided thespark willstopwithin ninety 90 seconds To relightfollow OperatingInstructions Q SHUT DOWN CAUSED BY PILOT OUTAGE VENT SAFETY SHUT OFF SWITCH OR FLAME ROLL OUT SAFETY ...

Page 42: ...roughthe safetyvalvetapping Mixa proportionof one 1 poundof washingsodafor each800squarefeetEDRnet boilerrating CAUTION DO NOTLEAVETHEBOILERUNATFENDED WHILEFIRING TAKEGREATCARENOTTO ALLOWTHEWATERLEVELTO DROPBELOWTHEBOT OM OFTHEGAUGEGLASSORTOALLOWFRESHWATERMAKEUP TO FLOWINTOOFAST THISWILLAVOID THE POSSIBILITYOFCAUSINGTHEBOILERSECTIONS TO FRACTURE 8 Turn burnersonand allowthe boilerwaterto heat upto...

Page 43: ...team Water 80 5 80 6 8 16 81 7 80 7 10 32 81 3 80 6 12 48 81 0 80 6 14 64 80 6 80 6 16 80 80 3 80 6 18 96 Steam 4 80 5 88 6 96 8 04 9 12 10 20 Boiler Model Width Number A 61 03 143 4 61 04 18T 8 61 05 23 61 06 27V8 61 07 31V4 61 08 353 8 Jacket Depth B i 27V4 271 4 27V4 27v4 27V4 30V4 Topto Floor C 35 35 35 85 35 35 SERIES 61 BOILER DIMENSIONS Rightof Rear of Jacket Jacket to ctlof to ctlor Flue F...

Page 44: ...ES62 BOILERRATINGS Net I B R Ratings Steam Steam Water Sq Ft MBH MBH 800 192 223 900 216 250 1000 240 278 1100 264 306 1200 288 334 1309 312 362 1400 336 390 Combustion Efficiency Water Steam 80 0 80 0 80 0 80 0 80 0 80 0 80 0 80 0 80 0 80 0 80 0 80 0 80 0 80 0 i Water 21 12 23 18 25 34 j 27 60 J 29 66 i 3182 j 3398 Water Content Gallons Steam 11 28 12 36 13 44 14 52 15 60 16 68 17 6 Boger Model N...

Page 45: ...urebelow m w f f J f 6 At the beginningofeach heatingseason fluewaysandburnersshouldbecheckedforcleanlinessand cleanedifnecessary Following procedure wouldapplyif cleaningis required a Turnoft allelectricalpowerto boilerbeforebeginningcleaningoperation FollowLighting Operating Instructions for shuttingoff maingasto appliance b Removetheflue pipe drafthood top jacketpanelsand fluecollector c Brushf...

Page 46: ...dBlockAssembly RightHandBlockAssembly DrawRodsw nutsandwashers Clean Out CoverPlate 1 4 HighTemperatureRope TanklessHeaterFlangew screws RubberGasket CoverPlatew screws BaseBack BaseBack Draw UpWasher Draw UpWasher 3 4 Gas Manifold 1 Gas Manifold 11 4 Gas Manifoldfor 62 15 OrificeSpud Steel Burnerw pilot bracket Steel Burner ThrottlingPilot Cock FlueCollector DraftHood 50 lb WorkingPressure 50 lb ...

Page 47: ...Sealer 1 4 AluminumTubing WaterTrim SteamTrimw LWCO GasValve Pilot IgnitionControl LimitControl Gas ControlAssembly AdditionalInformation Specify BoilerModel SpecifyControlSystem SpecifyControlSystem SpecifyQuantityof Containers SpecifyQuantity Specify Quantityin Feet SpecifyBoilerModel ControlSystem Typeof Gas SpecifyControlSystemandTypeof Gas SpecifyModel SpecifyBoilerModelandControlSystem Speci...

Page 48: ...is the property of the owner and must be affixed near the boiler for future reference TO THE OWNER This boiler should be inspected annually by a Qualified Service Agency HI Division ASME af gama PEERLESS BOILERS www peerless heater com 2003 Peerless Heater Company P8207 R23 3 03 2 5M Printed in U SA ...

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