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i-Flow N2 Select Skid User Manual Rev 1 RSID 4145 EN 10/06/21

i-Flow N2 Select Skid System

User Manual

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Summary of Contents for i-Flow N2

Page 1: ...i Flow N2 Select Skid User Manual Rev 1 RSID 4145 EN 10 06 21 i Flow N2 Select Skid System User Manual ...

Page 2: ...1 Safety Notice to Users 11 UK Declaration of Conformity 12 EU Declaration of Conformity 13 WEEE Compliance Statement 14 Technical Specification 15 Installation 16 System Environment 16 System Positioning 17 Rawl Bolt Installation 17 Rawl Bolt Data Table 1 18 System Connections 19 Electrical Connection 20 Commissioning Safe Start Up Sequence 21 Connecting to the application 22 Normal Operation 23 ...

Page 3: ... information Users can refer to the contents page to find the relevant information Please review each of the following sections carefully Thank you for selecting Peak Gas Generation to meet your gas generation needs and should you require any further assistance or support please do not hesitate to contact Peak Gas Generation or the Peak Partner from which you purchased your generator ...

Page 4: ... to meet your specific pressure flowrate and purity requirements If you have any questions regarding the sizing of your system please do not hesitate to contact Peak Gas Generation or the Peak partner from which you purchased your system Peak Gas Generation is a trading name of Peak Scientific Instruments Ltd All Peak Gas Generation products are manufactured by Peak Scientific Instruments Ltd ...

Page 5: ...multiple stages before entering the i Flow nitrogen generator The generated nitrogen is then fed to a process tank before returning back through the generator for a final quality purity check before passing downstream to the application Should the demand for nitrogen be less than the rated output flow or indeed should the demand stop the generator will go into Standby mode At this point the gas ge...

Page 6: ... H 9 10 11 12 15 13 14 16 17 J I K IF IN DOUBT ASK THIRD ANGLE PROJECTION A DCL FABRICATION TOLERANCE UNLESS NOTED OTHERWISE GENERAL METAL FABRICATION 0 5mm SHEET METAL FORMING 0 2mm ANGULAR TOLERENCES 0 5 MACHINING TOLERANCE UNLESS NOTED OTHERWISE X 0 5mm X X 0 1mm X XX 0 05mm GLOGAN LEAD ENGINEER LAST SAVED BY cmcgarry 14 05 2021 0 APP DATE APP SIG DESCRIPTION OF CHANGE REV ECN SHEET 1 OF 1 STAT...

Page 7: ... D E 2 3 6 5 4 7 8 1 F G H 9 10 11 12 15 13 14 16 17 J I K IF IN DOUBT ASK THIRD ANGLE PROJECTION DCL FABRICATION TOLERANCE UNLESS NOTED OTHERWISE GENERAL METAL FABRICATION 0 5mm SHEET METAL FORMING 0 2mm ANGULAR TOLERENCES 0 5 MACHINING TOLERANCE UNLESS NOTED OTHERWISE X 0 5mm X X 0 1mm X XX 0 05mm LEAD ENGINEER LAST SAVED BY cmcgarry 14 05 2021 APP DATE APP SIG DESCRIPTION OF CHANGE REV ECN SHEE...

Page 8: ...7 8 1 F G H 9 10 11 12 15 13 14 16 17 J I K IF IN DOUBT ASK THIRD ANGLE PROJECTION DCL FABRICATION TOLERANCE UNLESS NOTED OTHERWISE GENERAL METAL FABRICATION 0 5mm SHEET METAL FORMING 0 2mm ANGULAR TOLERENCES 0 5 MACHINING TOLERANCE UNLESS NOTED OTHERWISE X 0 5mm X X 0 1mm X XX 0 05mm LEAD ENGINEER LAST SAVED BY cmcgarry 14 05 2021 APP DATE APP SIG DESCRIPTION OF CHANGE REV ECN SHEET 1 OF 1 STATUS...

Page 9: ...ed by Peak or a Peak Partner c the feed air or inlet air supply to the generator must comply with the minimum ISO 8573 1 2010 air class as specified within relevant product user manual at all times d your air compressor dryer filtration and oil removal systems must be deemed suitable for use by Peak or a Peak Partner and must be changed and serviced regularly in line with the equipment manufacture...

Page 10: ...t is invalidated for whatever reason such part will be deleted and the rest shall remain unaffected continuing to be in full force and effect Delivery of Warranty Service 12 Subject to clause 13 and a Peak being notified by you within the duration of the applicable warranty period of any defect that you think is subject to any warranty valid under clauses 1 2 3 or 4 and b Peak being permitted to i...

Page 11: ...or adhered to could cause damage to the Generator or the Application Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood or met Caution risk of electric shock Ensure power to the Generator has been removed before proceeding Safety Notice to Users These instructions must be read thoroughly and understood before installation and operation of your Peak i Flow 60...

Page 12: ...ectrical Equipment Safety Regulations 2016 SI 2016 1101 as amended BS61010 1 2010 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use The Electromagnetic Compatibility Regulations 2016 SI 2016 1091 as amended BS61326 1 2013 Electrical Equipment for Measurement Control and Laboratory Use EMC Requirements The Restriction of the Use of Certain Hazardous Substances ...

Page 13: ...tive 2014 35 EU EN 61010 1 2010 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Electromagnetic Compatibility Directive 2014 30 EU EN 61326 1 2013 Electrical Equipment for Measurement Control and Laboratory Use EMC Requirements Restriction on the use of certain hazardous substances in electronic equipment RoHS Directive 2011 65 EU as amended by EU 2015 863 F...

Page 14: ... Guidance Notes PDF produced by the Department for Business Innovation and skills for the UK and here for Europe All PEAK products that are subject to the WEEE directive are compliant with the WEEE marking requirement Such products are marked with the crossed out wheelie bin symbol shown below in accordance with European standard EN50419 All old electrical equipment can be recycled Please do not d...

Page 15: ...r Pressure 145 116 101 psig 10 8 7 barg Maximum Inlet Air Pressure 145 psig 10 barg Minimum Inlet Flow Varies depending on model configuration Maximum Outlet Pressure 131 101 87 psig 9 7 6 barg Maximum Outlet Flow Varies depending on model configuration N2 Purity 99 9 Electrical Requirements Voltage 230 VAC 10 Frequency 50 60 Hz Current i Flow 2 A Current Dryer Filtration 2 A Pollution degree 2 In...

Page 16: ...klift slots are 800mm long edge apart and as such will require a forklift with the appropriate fork span and lifting capacity The lower slots on the short edge are only intended to adjust the final position of the skid i e shuﬄing the skid into exact position once lowered from the forklift and are not to be used for full lifting of the skid Ensure appropriate power supply and compressed air supply...

Page 17: ...em to allow for air flow and accessibility System Positioning Once in place we recommend that the skid system is be bolted in place using the 8mm thick L brackets which have 16mm pre drilled holes in them we recommend using M12 securing bolts Always ensure that the system is installed by a Peak approved qualified technician Rawl Bolt Installation 1 Drill a hole of required diameter and depth 2 Rem...

Page 18: ...iameter in Substrate d0 mm 18 Installation Torque Tinst Nm 80 Min Hole Depth in Substrate h0 mm 85 Installation Depth hnom mm 75 Min Substrate Thickness hmin mm 130 Min Spacing smin mm 80 Min Edge Distance cmin mm 90 Rawl Bolt Data Table 1 Figure 4 ...

Page 19: ...positioned in front left corner of skid assembly next to power isolation switches For more information please refer to General Construction diagrams Ensure outlet is connected to the correct application Connections should only be carried out by a trained professional WARNING ...

Page 20: ...lassified as SAFETY CLASS 1 THIS UNIT MUST BE EARTHED Before connecting the unit to the mains supply please check the information on the serial plate The mains supply must be of the stated AC voltage and frequency EARTH GROUND E Green Yellow or Green LIVE L Brown or Black Neutral N Blue or White Electrical requirements are 230VAC nominal 10 however running continuously at voltages out with this is...

Page 21: ...up to the i Flow Generator inlet At this point valve 1 should be open and valves 2 7 should all be in the closed position The Inlet pressure will be indicated on the Carbon Tower gauge 4 Open Valves 3 4 to put the N2 Process Tank online to the i Flow Generator 5 The power to the i Flow generator can now be turned on On first start up air will be introduced to Column 1 and the front panel gauge wil...

Page 22: ...ssure and flowrate of Nitrogen Should the demand for Nitrogen be less than the rated output flow or indeed should the demand stop the generator will automatically go into Standby Mode and the front panel LED will illuminate In Standby Mode the changeover of the columns is suspended which will stop the consumption of inlet compressed air The control system will automatically detect when the demand ...

Page 23: ...e requirements of the application If the application requirement for gas stops the system will also stop once it has reached its upper limit in the process tank If the demand from the application starts again the system will detect the demand for gas and will automatically start again to suit demand Unusual Operation If at any time the system begins to emit excessive noise or vibration then it sho...

Page 24: ...erator and discharge the residual generator pressure via the top of the safety relief valve NOTE this is an unscrew mechanism so tools should not be required to operate 5 Allow 30 minutes for the pressure to fully dissipate and leave vent valves open for the duration of the service work NOTE Once work has been completed close the safety valve in generator close vent valves 2 5 replace blank plugs ...

Page 25: ...VEYED TO A THIRD PARTY WITHOUT THE WRITTEN CONSENT OF THE COPYRIGHT HOLDER DESCRIPTION OF CHANGE REV DCL ECN SIG APP DATE UNLESS OTHERWISE STATED DIMENSIONS IN mm LINEAR TOLERENCES 0 25mm ANGULAR TOLERENCES 0 1 ALL MATERIALS SHALL BE COMPLIANT WITH THE RoHS DIRECTIVE FOUNTAIN CRESCENT INCHINNAN BUSINESS PARK RENFREWSHIRE PA4 9RE TEL 44 0 141 812 8100 FAX 44 0 141 812 8200 www peakscientific com AP...

Page 26: ...20 240V 50 60 Hz MAINS MAINS i r i 0 r 2 4 6 2 4 6 D ID f o D f D D 1D l I I D D l 1 3 5 1 3 5 r ln v r JL SUPPLY SUPPLY 1 1 1 i 0 00 CJ 2 i Flow DRYER FILTRATION MAINS INLET INLET FILTER DRYER l Jfj r 1 I I e Donaldson Uitrafiiter hif E l E l E 3 E JE 3E 3 E JE JE l E l E l E l E l E l E 3 E JE 3E 3 E l E l E l E l E l E l E l E l E l E l E l E l ...

Page 27: ...rvice Kit A BURAN DC 0225 3304158 1 Service Kit AKC 0150 3304160 1 Service Kit AKC 0175 3304161 1 Filter Element S 0210 3301192 2 Service Kit Condensate Drain KA 1 2 3301528 2 Every 4 years Oxygen Analyser Sensor 24Vdc 0 1000ppm 04 4572 1 Please note service kits required selection will depend on skid model you have Please quote your system serial number when requesting quote and our technical sup...

Page 28: ... install and setup your generator IQ OQ Certified assurance for applications requiring documented qualification Complete plan Swift response by a Peak Service Engineer within 72 hours planned preventative maintenance Spares Genuine Peak parts with express delivery ensuring optimal performance and lifetime Premium Protected Guaranteed rapid on site response within 24 hours planned preventative main...

Page 29: ...cause a HAZARD as a result of a reaction with parts of the Generator or material contained within it If there is any doubt about the compatibility of decon tamination or cleaning agents please contact your Peak Gas Generation representative Cleaning should only be undertaken with the power switched off and the power cord removed from the rear of the generator Under no circumstances should any solv...

Page 30: ...that remain unregistered after 1 month from the shipment date the warranty will be considered active from the date of factory dispatch Complete Plan only Go Online or Complete and Return We know that registering any of your recently purchased products is not the first thing on your mind but it is very important to both of us Not all warranties are alike and Peak Gas Generation stand out against ot...

Page 31: ...Page 31 ...

Page 32: ...otected by our comprehensive generator care cover Our world class aftercare support packages deliver a program of scheduled preventative maintenance whilst giving you the reassurance of instant access to worldwide technical support and priority on site response in the untimely event of a breakdown For further information on any of our generator products please contact contact peakgas com Peak Gas ...

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