Peak 409-HPN Installation And Service Manual Download Page 2

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CONTENTS

Product Features and Specifications ..................................................... 1

Installation Requirement .................................................................... 2

Steps of Installation ........................................................................... 4

Exploded View .................................................................................. 25

Test Run ...........................................................................................33

Operation Instruction .........................................................................34

Maintenance .....................................................................................35

Trouble Shooting ...............................................................................36

Lift Disposal.......................................................................................36

Summary of Contents for 409-HPN

Page 1: ...Model 409 HPN Original...

Page 2: ...NTENTS Product Features and Specifications 1 Installation Requirement 2 Steps of Installation 4 Exploded View 25 Test Run 33 Operation Instruction 34 Maintenance 35 Trouble Shooting 36 Lift Disposal 3...

Page 3: ...econdly safety locks Power side column can be installed at both side front or rear Non skid diamond platforms and adjustable safety lock ladders Optional kits Rolling jack caster kits MODEL 409 HPN SP...

Page 4: ...TALLATION REQUIREMENT A TOOLS REQUIRED Tape Measure 7 5m Hammer Level Bar English Spanner 12 Wrench set Carpenter s Chalk Screw Sets Pliers Lock Wrench Socket Head Wrench 12 13 14 15 17 19 24 30 3 5 6...

Page 5: ...ification as following Failure to do so may result in lift and or vehicle falling 1 Concrete must be thickness 150mm minimum and without reinforcing steel bars and must be dried completely before the...

Page 6: ...ccording to the shipment list See Fig 6 3 Take off the drive in ramps and columns See Fig 7 4 Loose the screws of the upper package stand take off the offside platform take out the parts inside the po...

Page 7: ...ide the parts and check the parts according to the shipment parts list See Fig 8 6 Open the carton of parts and check the parts according to the parts box list See Fig 9 Fig 9 Fig 8 61 Optional kit Op...

Page 8: ...chalk line to establish installation layout as per Table 1 Make sure the size is right and base is flat see Fig 11 Note Reserve space front and behind the installation site MODEL A B C 409 HPN 5000mm...

Page 9: ...7 C Install cross beams See Fig 12 Fig 13 Hole towards inside Fig 12 Fig 13 3 6 The power side column need to be installed according to the installed position of the safety lock release handle...

Page 10: ...s to be at the same position Then install the safety ladder See Fig 14 Safety Ladder Limited Pin Limited Pin Fig 14 Safety Ladder is inserted between Limited Pins of the cross beam Insert the safety l...

Page 11: ...rs should be the same Safety ladder pass through the hole of the top plate then tighten the two nuts Fig 15 Fig 16 18 17 The lifting cross beam height should be fitted for installing the platform and...

Page 12: ...est into the cross beams slots See Fig 17 Install the power side platform and screw up the bolts Fig 17 Offset the cross beam lean outward when putting the power side platform on the cross beams Offse...

Page 13: ...cording to the location Below is the installation for the side of cross beam B car in direction If choosing the side of cross beam A car in direction then install the tire stop plate to the other side...

Page 14: ...level and adjusting with the shims See Fig 19 Fig 19 Level bar Install the bolts for the platform strengthen plate 33 9 10 32 Note DO NOT completely tighten the limit slide blocks Loosen 1 4 lap after...

Page 15: ...ing to the number of the cables See Fig 20 NO Cable 1 2 3 4 Length for 409 HPN inc connecting fitting 3220mm 9450mm 4665mm 8015mm Cable installation diagram A C B 35 36 37 38 Install the cylinder conn...

Page 16: ...oes through the cross beam to top plate of columns and be screwed with cable nuts See Fig 21 Fig 21 Cable goes between the big pulley and tension pulley Cable pass through top plate and be screwed wit...

Page 17: ...15 3 Illustration for platform cables See Fig 22 Fig 22 Cable 4 Cable 2 Cable 2 Cable 1 Cable 4 Cable 3 Cable 1 Cable 2 Cable 4 Cable 2 Cable 3 Cable 4 39 Hex Bolt M10 120 Cable 4 Cable 2 Limit block...

Page 18: ...device of cross beam A B Safety lock rotated device Connecting bar 43 43A 45A 45 Safety lock rotated Device Fig 23 According to the above diagram Install lock release handle to the connecting bar wit...

Page 19: ...e safety release handle 1 Install Power unit on the cross beam A the installation of Connection tube is as Fig 24 Car in direction Cross beam A Fig 24 Cross beam B 201 10 46 9 47 40 41 40 Fixing plate...

Page 20: ...l Power unit on the cross beam B See Fig 25 Car in direction Fig 25 Cross beam B 40 41 40 Fixing plate GUDI 42 Install M8 25 Socket bolt with washer to these two holes Connection tube passes through f...

Page 21: ...e 2 For power unit attached to the column of cross beam B See Fig 27 Note The oil return hose can be adjusted when installation a d cylinder inlet port swing upward Oil return hose passed above the ca...

Page 22: ...als of AC contactor marked L1 L2 respectively 2 Connecting the two motor wires to terminals of AC contactor marked T1 T2 3 Connecting A2 to L2 of AC contactor 4 Connect the two wire of the button swit...

Page 23: ...ctively b Terminals 4 of control button is connected with terminals of AC contactor marked L1 wire 3 is connected with A1 terminals of control button M Install spring and safety cover of cross beam Se...

Page 24: ...the drive in ramp O Install Rear wheel stop plates See Fig 33 After driving the vehicle on the lift take off the drive in ramp install rear wheel stop plates to the drive in ramp position Fig 32 Screw...

Page 25: ...Ramp Take down the Drive in Ramp and put it in the platform and layer board See Fig 34 For optional kits installation 1 Install optional caster kits or Rolling jack See Fig 35 Fig 35 67 64 Fig 34 67...

Page 26: ...hor holes and install the anchor bolts Do not tighten the anchor bolts See Fig 39 Note The tightening torque for the anchor bolt is 150N m Anchor bolts driven into the ground at least 90mm Fig 36 68 M...

Page 27: ...25 IV EXPLODED VIEW Model 409 HPN 1 201 3 4 7 9 12 13 15 14 11 10 5 6 8 62 2 Fig 40...

Page 28: ...A 10410106 Cushion tube 1 20 10420023A Washer 13 21 11420024B Pulley 10 22 10209034 Lock washer 10 23 10420144 Washer 2 24 10410013 Hex Bolt 8 25 10420137 Lock washer 8 26 10420029 Washer 8 27 1041001...

Page 29: ...57 10209145A Cup head bolt with washer 8 58 10410029 Plastic cover for cross beam 4 59 10410146 Spring 4 60 10420033 Spring 4 61 10410502 Parts box 1 62 10420239 Limit block 1 63 11410094 Tyre stop p...

Page 30: ...Note 12 1 10420059 Dust Ring 1 12 2 10420060 Y Ring 1 12 3 11410082 Head Cap 1 12 4 10410083 O Ring 1 12 5 11410078 Bore Weldment 1 12 6 11410079 Piston Rod 1 12 7 11410085 Pin 1 12 8 10410086 Support...

Page 31: ...bar for safety lock 2 3 8 11420041A Pulley Pin 4 3 9 10420132A Pulley Bush 10 3 10 11420040A Pulley pin sleeve 4 3 11 10209010 Snap ring 4 3 12 10420035 Tension pulley 4 3 13 11420174 Spacer 4 3 14 11...

Page 32: ...30 4 3 Power unit 81513001 81513002 exploded view Fig 43...

Page 33: ...15 81400365 O ring 1 16 10209152 Ties 1 17 85090167 Magnet 1 18 81400290 Filter 1 19 81400413 Steel Motor 1 20 10420070 Push button 1 21 41030055 AC connector 1 22 81400287 Motor terminal box cover 1...

Page 34: ...10209152 Ties 1 15 85090167 Magnet 1 16 81400290 Filter 1 17 81400439 Steel Motor 1 18 81400348 AC connector 1 19 10420148 Cup head bolt 2 20 80101022 Terminal Box For Motor 1 21 10420070 Push Button...

Page 35: ...p and down for several times meanwhile do the synchronous adjustment till the four safety devices can lock and release at the same time 5 Adjust the clearance between the column and the plastic slider...

Page 36: ...safety device is locked at the same height To lower vehicle 1 Be sure the clearance of around and under the lift only leaving operator in lift area 2 Press the control button the lift will be raised f...

Page 37: ...al inspection of all hydraulic hoses lines for possible wear or leakage 4 Lubricate all rollers safety devices with 90wt gear oil or equivalent Every six months 1 Make a visual inspection of all movin...

Page 38: ...reverse rotation 2 Release valve in damage 3 Gear pump in damage 4 Relief valve or check valve in damage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair or replace 4 Repair or r...

Page 39: ...N No 3 Luomu Road Shishan Town Nanhai District Foshan 528225 Guangdong China Tel 86 757 81102815 81102805 Fax 86 757 81102809 Email peak peaklift cn http www peaklift cn Manual Part No 72244802 Revisi...

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