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PEAK 

Scientific Instruments Ltd 

ZA300 Zero Air Gas Generator 

Instructions for use Manual 

30

th

 March 2005 

 

ZA300 issue 3

 

Introduction

 

 

The Peak Scientific Instruments range of Zero Air Gas Generators is designed to produce a constant flow of 
Zero Grade Air with a Hydrocarbon content (as Methane) of less than 0.1 ppm. 
 

 

Unpacking and Installation. 

 

Although  Peak  Scientific  take  every  precaution  with  safe  transit  and  packaging,  it  is  advisable  to  fully 
inspect the unit for any sign of transit damage.

  

 
ANY  DAMAGE  SHOULD  BE  REPORTED  IMMEDIATELY  TO  THE  CARRIER  AND 
PEAK  SCIENTIFIC  OR  THE  DISTRIBUTOR  FROM  WHERE  THE  UNIT  WAS 
PURCHASED.

 

 

After unpacking and a visual inspection, the unit should be placed in a ventilated area away from direct 
sunlight.  Care should  be taken  not to obstruct the ventilation holes on the  sides of the unit not the fan 
outlet to the rear. The generator will be warm to touch and will give off heat. 
 
The generator should be placed on a steady and level base. It is designed to fit under most workbenches 
alternatively it may be placed on a bench or in any convenient location. 
 
Performance of the generator (like all sophisticated equipment) is affected by ambient temperatures and 
humidity.  Continuous  operation  in  ambient  temperatures  exceeding  25

°

C  will  lead  to  a  reduction  in 

capacity  and  prolonged  operation  in  temperatures  exceeding  30

°

C  will  shorten  the  life  of  the  unit. 

Operation  in  relative  humidity  exceeding 70% may overload the filtration  system and result in moisture 
carry-over.  Additional  moisture  traps  should  be  installed  downstream  of  the  generator  should  ambient 
regularly exceed 70% Rh. and also if the generator is any distance from the application. Moisture traps or 
coalescers should be located as close to the application as possible. Note should also be taken of the 
proximity of Air Conditioning outlets. These can sometimes give rise to “pockets” of air with high relative 
humidity. Operation of the generator within such a pocket could adversely affect its performance. 
 

Electrical Connection

 

 

Important Electrical Notice 

 

This  unit  is  classified  as  SAFETY  CLASS  1  equipment.  THIS  UNIT  MUST  BE  EARTHED.  Before 
connecting  the  unit  to  the  mains  supply,  please  check  the  information  on  the  serial  plate.  The 
mains supply must be of the stated AC voltage and frequency.

 

 
EARTH/GROUND (E):- 

 

Green & Yellow 

or 

Green 

LIVE (L):- 

 

 

 

Brown 

 

 

Black 

Neutral (N):-  

 

 

Blue   

 

 

White

 

 

Fuse

 

The  generator  protection  fuse  is  found  in  the  pull  out  drawer  of  the  mains  inlet  IEC  euro 
connector located on the bottom right hand side of the cabinet adjacent to the off/on switch. The 
fuse is rated at 6.3 AMP.   A spare fuse is also provided in the drawer. 
 

Connect the generator to a single phase supply using the power cord provided. 

Summary of Contents for Precision Zero Air

Page 1: ...Air Gas Generator ZA300 Peak Scientific Instruments Ltd Fountain Crescent Inchinnan Business Park Inchinnan Renfrewshire PA4 9RE T Europe 44 0 141 812 8100 T USA 1 866 647 1649 sales T USA 1 866 732...

Page 2: ...A300 Zero Air Gas Generator Instructions for use Manual 30th March 2005 ZA300 issue 3 2 Document Change History Issue No Changed Initials Date 1 First Issue SGM 21 10 98 2 Spare Parts SGM 11 12 98 3 N...

Page 3: ...2005 ZA300 issue 3 3 Contents Page No Warranty Statement 5 Introduction 6 Unpacking Installation 6 Electrical Connection 6 Air Connection 7 Principle of Operation 8 Commissioning 10 Routine Maintenan...

Page 4: ...ed persons should operate or service this equipment Warning To avoid risk of electrical shock personal injury or death disconnect power before removing any cover of this equipment Caution To avoid ris...

Page 5: ...t the Goods and or any installation and any relevant packaging as and when reasonably required by the Company 5 Subject to the Company being notified of any defect as is referred to in sub clause 2 he...

Page 6: ...PEAK Scientific Instruments Ltd ZA300 Zero Air Gas Generator Instructions for use Manual 30th March 2005 ZA300 issue 3 6...

Page 7: ...eding 25 C will lead to a reduction in capacity and prolonged operation in temperatures exceeding 30 C will shorten the life of the unit Operation in relative humidity exceeding 70 may overload the fi...

Page 8: ...poisoned if it comes into contact with any halogenated hydrocarbons silicone sprays silicone greases phosphorous compounds lead components high sulphur vapours or other catalyst poisons The air suppl...

Page 9: ...s on the basis of two fundamental processes as illustrated in the following schematic diagram Note this diagram is only to illustrate the principles involved For an actual pneumatic diagram please ref...

Page 10: ...now generates the dried gas Again some dried gas is back purged down the other column to atmosphere to cause a regeneration effect This process repeats itself approximately every 2 minutes indefinite...

Page 11: ...ure Control Boards is lit After a maximum of 2 minutes the cam timer valve should operate to change over the columns on the PSA drier unit This is accompanied by an audible rush of exhaust air from on...

Page 12: ...ry and should not require adjustment The purge can be checked by connecting a simple Rotameter type flow meter to the outlet of the drier purge valves in turn The connection is for 4mm plastic hose Th...

Page 13: ...he Generator safely isolated Due to the simplicity of the design and the small number of moving parts the Peak Gas Generator will have a long and trouble free life However the following components sho...

Page 14: ...ss of the supply voltage the heater is rated at 110 Vac This minimizes the volt drop across the conductors and prolongs the life of the element The Heater is contained within a stainless steel sleeve...

Page 15: ...be cleaned and the operation of the auto drains should be checked The Generator MUST be de pressurised prior to attempting to remove ANY filter bowl Failure to do this may cause injury Inlet Filter T...

Page 16: ...being detected on the baseline The following procedure should be followed to identify the source of the problem Reference should be made to the following Fault Finding Charts 1 High CH4 High CH4 Cat...

Page 17: ...tion Audible Change over Check Motor Supply Replace Cam Timer Repair Wiring Fault Check Purge Settings Cam Follower Operating 3 2 Valve Replace Faulty 3 2 Valve No Yes Open Circuit OK Yes No Yes No Cl...

Page 18: ...Rate Gas outlet flow Purge flow 36LPM Outlet Gas Maximum Pressure Drop Outlet Inlet P N A Maximum Gas Outlet Pressure 100 psig 6 8 Barg Maximum Gas Outlet Flow for specified hydrocarbons 30 Litres min...

Page 19: ...ator Instructions for use Manual 30th March 2005 ZA300 issue 3 19 Parts List Item Part No Transformer 04 4356 Heater Element 04 1059 Thermocouple 04 1050 Temperature Controller 04 1170 Cooling Fan 04...

Page 20: ...Instructions for use Manual 30 th March 2005 ZA300 issue 3 20 Cam Timer Gas Outlet Drain Outlet Front Panel ZA300 Pneumatic Diagram Thermocouple Heater Rod 5 2 Valve Flow Regulator NRV PSA Drier Cali...

Page 21: ...0 th March 2005 ZA300 issue 3 21 Temperature 400 Deg C Out N L Out N Heater Thermocouple Rod Heater Thermocouple Rod Temperature 400 Deg C Controller L Transformer 230V Only ZA300A Electrical Diagram...

Page 22: ...PEAK Scientific Instruments Ltd ZA300 Zero Air Gas Generator Instructions for use Manual 30th March 2005 ZA300 issue 3 22 Maintenance Log Model Serial number Work Done Remarks Date Name...

Page 23: ...PEAK Scientific Instruments Ltd ZA300 Zero Air Gas Generator Instructions for use Manual 30th March 2005 ZA300 issue 3 23 Notes...

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