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Page 2

Contents

Change History 

3

How to use this Manual 

3

Warranties and Liabilities 

4

Safety Notices 

6

Symbols

6

Safety Notice to Users 

6

Declaration of Conformity 

7

Environmental Declaration 

8

Technical Specification 

9

Unpacking

10

Fittings Kit Contents 

11

Installation

12

Generator Environment 

12

Generator Overview 

13

General Dimensions 

13

Rear Connections 

14

Unit Controls 

14

Drain Connection 

15

Electrical Connection 

16

Start-Up Sequence 

17

Connecting to the application 

18

Tubing Lengths 

18

Normal Operation 

19

On Demand Gas 

19

Generator Cycling 

20

Unusual Operation 

20

Service Requirements 

21

Service Schedule 

21

Service Indication 

22

Stage 1 

22

Stage 2 

22

Service Indication Reset 

22

Peak Protected 

23

Cleaning

24

High Duty Indication 

25

High Duty Indication Reset 

25

Indication of Fault 

25

Troubleshooting

26

Summary of Contents for Genius SQ 24

Page 1: ...Genius SQ 24 User Manual Copyright Peak Scientific Instruments Ltd 2019 GeniusSQ User Manual Rev 6 RSID 2630 EN 09 12 2019...

Page 2: ...Overview 13 General Dimensions 13 Rear Connections 14 Unit Controls 14 Drain Connection 15 Electrical Connection 16 Start Up Sequence 17 Connecting to the application 18 Tubing Lengths 18 Normal Oper...

Page 3: ...s manual is intended for end users and has been written as a reference document where you can skip to the relevant information Users can refer to the contents page to find the relevant information Ple...

Page 4: ...upply to the generator must comply with ISO 8573 1 2010 Class 1 2 1 at all times d your air compressor dryer filtration and oil removal systems must be deemed suitable for use by Peak or a Peak Partne...

Page 5: ...nd conditions outlined in this warranty state ment in any respect or to create any additional obligations or liabilities for any party involved 6 This warranty statement supersedes any and all prior w...

Page 6: ...ted conditions are fully understood or met A CAUTION notice denotes a hazard It calls attention to an operating procedure process or similar which if not correctly performed or adhered to could cause...

Page 7: ...EN 61010 1 2010 Electrical Equipment for measurement control and laboratory use Electromagnetic Compatibility Directive 2014 30 EU EN 61326 1 2013 Electrical Equipment for measurement control and lab...

Page 8: ...confirm that as a manufacturer of articles we conform to the European Parliament and Council Directives 2011 65 EU for the original 6 restricted substances listed in the Restriction of Hazardous Subst...

Page 9: ...nvironment Generator Outlets Maximum Gas Output Pressure 8 bar 116 psi Maximum Outlet Flow Rate 24 L min 0 85 cfm Particles 0 01 m Phthalates NONE Suspended Liquids NONE Gas Outlets 1 x 1 4 BSPP Drain...

Page 10: ...e Peak Partner from where the unit was purchased Follow the unpacking instructions posted on the side of the crate It will require two people to remove the unit from the shipping crate and to manoeuvr...

Page 11: ...Teflon Tubing x 3m 3 6mm PE Tubing x 3m 4 1 4 Compression Fitting x 1 5 6mm Push Fit Fitting x 2 6 Flow Control Silencer x 1 7 8mm Hex Key x 1 8 UK Mains Power Cable x 1 9 EU Mains Power Cable x 1 10...

Page 12: ...ning outlets These can sometimes give rise to pockets of air with high relative humidity Operation of the unit within such a pocket could adversely affect its performance Consideration should also be...

Page 13: ...Page 13 Generator Overview General Dimensions The generator must always be placed on a flat level surface Failure to do so will affect the performance of the generator WARNING 600 mm 750 mm 610 mm...

Page 14: ...rces and applications All Connections should only be carried out by trained personnel Generator must be switched off and unplugged prior to any cleaning or maintenance operations 1 4 Compression Fitti...

Page 15: ...connection or container It should be noted that the Generator can expel a considerable amount of water from this dependant on ambient humidity If a container is used it should be emptied at regular i...

Page 16: ...Green LIVE L Brown or Black Neutral N Blue or White Electrical requirements are 100 120 or 230VAC nominal 10 depending on chosen model However running continuously at voltages outwith this is not reco...

Page 17: ...d in the specifications Once this pressure is reached the compressors will continue to run until the internal tank upper pressure limit is reached and has been maintained for a period of time The syst...

Page 18: ...tween the generator and the application can lead to a reduction in efficiency Tubing Lengths The diameter of the tubing which will be connected to the gas outlet is important and is determined by the...

Page 19: ...tomatically produce the factory set flow and pressure as detailed in the Technical Specifications On Demand Gas The generator produces gas on demand If the application is operating and requires a gas...

Page 20: ...compressors will decrease the rest period in the compressor cycle will be longer If the generator is installed in an extreme environment or is subjected to low supply voltage or high altitude the com...

Page 21: ...ordering Compressor Assembly Compressor Assembly Genius SQ 24 2 If your compressors have been refitted 3 times they must now be replaced Please note that when replacing the compressor assembly the fu...

Page 22: ...nce The generator will continue to operate as normal with the LED on Stage 2 If the service is not completed the generator will continue to run After 2 weeks the service LED indicator yellow will star...

Page 23: ...to install and setup your generator IQ OQ Certified assurance for applications requiring documented qualification Complete plan Swift response by a Peak Service Engineer within 72 hours planned preve...

Page 24: ...he cloth prior to use Cleaning should only be undertaken with the power switched off and the power cord removed from the rear of the generator Under no circumstances should any solvents or abrasive cl...

Page 25: ...lly The compressors are fully capable of running continually with no detrimental effect High Duty Indication Reset If the compressors have been operating continually for a period of 8 hours the indica...

Page 26: ...ider Yellow SERVICE LED on front panel is on constantly A compressor s due for service Contact your service provider Refer to Service Indication section of this manual for further information Yellow S...

Page 27: ...ic com For generators that remain unregistered after 1 month from the shipment date the warranty will be considered active from the date of factory dispatch Complete Plan only Go Online or Complete an...

Page 28: ...iority To discuss Peak Protected generator cover and payment options speak to your local Peak Representative or for further information contact protected peakscientific com Peak Scientific Fountain Cr...

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