PCB Piezotronics M209C12 Installation And Operating Manual Download Page 8

 

 

 

 

 

ICP

 FORCE SENSOR OPERATION MANUAL 

 

 3 

 

Figure 5 - Series 208 General Purpose and Axial 

Connector ICP

® 

Force Sensor Installation Methods 

 

LINKS 

Series 221B to 227C ICP

  Link Sensors are designed for 

measuring compression from a few pounds(N) to 50,000 lbs (to 

222.4 kN), and tension forces from a few pounds (N) to 30,000 

lbs (to 133.4 kN).  A link consists of a standard PCB ring sensor 

preloaded between two hex end nuts.  All hex nuts are internally 

threaded for mounting ease to a customer test structure.  Unlike 

ring design sensors, additional  external preloading is  not 

required  as  the factory installed  external mounting hardware 

places the sensor in a preloaded state. 

 

The hex nuts do not loosen naturally.  

DO NOT ADJUST THE 

NUTS WITH A WRENCH. 

 Loosening or tightening of the 

hex nuts will change the preload applied to  the sensor. The 

result is that the sensor output will no longer match the factory 

supplied calibration certificate.  In the unlikely event the 

mounting hardware becomes loose, contact PCB’s service and 

repair document for proper instructions for returning the sensor 

to PCB for recalibration.. 

 

Figure 6 outlines some possible mounting configurations of the 

link series of sensors. 

 

 

 

Figure 6 – Series 221 to 227 ICP

®

 Force Link Sensor 

Mounting Method 

 

 

3- COMPONENT TRIAX SENSORS

 

PCB’s line of 3-Component force sensors is  capable of 

simultaneously measuring force in three  (3)  orthogonal 

directions (X, Y, and Z).  Internally, three sets of quartz crystals 

are cut, oriented and preloaded so the maximum  output from 

the crystal cut for the specific plane is obtained when a force is 

applied axially to the specific x, y or z plane.  Sensor output 

from loads applied in the alternate, transverse 

planes(considered channel cross-talk) is  negligible as the 

crystal sets are cut for maximum output in a specific plane. 

 

Optimum performance and linear operation of 3-component 

force sensors is obtained when a preload is applied to the sensor.  

Versions are available with ranges up to 10K lb (45kN) in the 

Z-axis (perpendicular to the top surface), and up to 4,000 lbs 

(18kN) in the X and Y (shear) axes. 

 

There are two modes of triaxial force sensors.   

ICP

 triaxial 

designs utilize built-in microelectronic circuitry that provides a 

low-impedance voltage, the electrical output of which is passed 

to external signal conditioning  via  one  multi-pin connector 

mounted on the sensor housing  This design mechanically has 

one 4-pin electrical connector that may be coupled to a  single 

multi-conductor sensor cable.  

  

High  impedance

  charge  mode models contain three  (3) 

separate electrical output  connectors  on the sensor housing, 

each corresponding to the respective x, y, or z axis.  Low noise 

cables should be used in low impedance system arrangements.  

These models are ideal for use in harsh industrial  or high 

temperature environments. 

 

Figure 7 outlines installation possibilities of triax force sensors.   

 

Summary of Contents for M209C12

Page 1: ...2 2 lb comp 1 lb tension 2200 Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 828 8840 24 hour SensorLine 716 684 0001 F...

Page 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 6: ...tallation outline drawing and specification sheet at the back of this manual for details and dimensions of the particular sensor model number s purchased The following pages give a brief description o...

Page 7: ...ring mounting and preload requirements Figure 4 outlines some possible mounting configurations to which the ring series may be installed Figure 4 Series 201 to 207 ICP Ring Force Sensor Possible Inst...

Page 8: ...simultaneously measuring force in three 3 orthogonal directions X Y and Z Internally three sets of quartz crystals are cut oriented and preloaded so the maximum output from the crystal cut for the spe...

Page 9: ...eturning the sensor to PCB for recalibration Figure 8 SERIES 3 COMPONENT TRIAX FORCE SENSORS PENETRATION Penetration style sensors are similar to the axial models but are specifically designed for com...

Page 10: ...t facing or surface grinding Surface flatness should be held to within 0 001 TIR over the entire mating surface When mounting sensors between two plates care should be taken to assure mounting surface...

Page 11: ...he left in Figure 13 part of the force between the two structures is shunted through the mounting stud The amount of force shunted is dependent on the stud material but may be up to 5 of the total for...

Page 12: ...itor the output from the Z axis connector when preloading 3 component type sensors These sensors require a preload in the Z axis that is 10 times their shear range Some models require this to be accom...

Page 13: ...hundreds of feet meters depending on the frequency of interest It is necessary to supply the sensor with a 2 to 20 mA constant current at 20 to 30 VDC through a current regulating diode or equivalent...

Page 14: ...ant in the system For this reason the readout device as well as the signal conditioner must be DC coupled Figure 16 Characteristic Discharge Time Constant Curve The discharge time constant represents...

Page 15: ...urned to the factory for servicing in the event of serious malfunction Observe the following precautions in using the sensor A Do not exceed the maximum load levels for the force sensor see specificat...

Page 16: ...ss Steel Sealing Hermetic Hermetic Electrical Connector 10 32 Coaxial Jack 10 32 Coaxial Jack Electrical Connection Position Side Side Mounting Thread 10 32 Female No Metric Equivalent All specificati...

Page 17: ......

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