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PCB Load & Torque, Inc.   

 Toll-Free in USA 866-684-7107   

 716-684-0001   

 www.pcbloadtorque.com

 

 

 

DUAL BRIDGE LOAD CELL OPERATION MANUAL 

 

1

 

TABLE OF CONTENTS 

 

1.0 INTRODUCTION.................................................................................................................. 2

 

 

2.0 SAFETY PRECAUTIONS .................................................................................................... 2

 

 

3.0 OVERVIEW .......................................................................................................................... 2

 

3.1 Dimensions .......................................................................................................................................2

 

3.2 Standard Components ......................................................................................................................3

 

3.3 Optional Components .......................................................................................................................3

 

 

4.0 MECHANICAL INSTALLATION .......................................................................................... 3

 

4.1 Mounting Bases ................................................................................................................................3

 

4.2 Mounting Load Cell to a Standard Base or Custom Fixture .............................................................3

 

4.3 Threaded Tension Rods....................................................................................................................4

 

4.4 Mounting Optional Connector Protectors..........................................................................................4

 

4.4.1 Included Components in Kit (084A90)...................................................................................4

 

4.4.2 Required Tools........................................................................................................................4

 

4.4.3 Installation of Connector Protector .........................................................................................4

 

 

5.0 ELECTRICAL INSTALLATION ........................................................................................... 5

 

5.1 Electrical Drawing / Western Regional Std. ......................................................................................5

 

5.2 Cable & Grounding Considerations ..................................................................................................5

 

 

6.0 CALIBRATION..................................................................................................................... 5

 

6.1 Calibration Certificate Description.....................................................................................................5

 

6.1.1 Measured Output.....................................................................................................................6

 

6.1.2 Hysteresis................................................................................................................................6

 

6.1.3 Best Fit Output ........................................................................................................................6

 

6.1.4 Strain Gage Measurements .....................................................................................................6

 

6.1.5 Shunt Calibration Standard Resistor .......................................................................................6

 

6.1.6 Static Error Band (SEB)..........................................................................................................6

 

 

7.0 MOMENT COMPENSATION ............................................................................................... 6

 

 

8.0 FATIGUE & OVERLOAD..................................................................................................... 6

 

 

9.0 SHUNT CALIBRATION DESCRIPTION.............................................................................. 7

 

9.1 Resistor Value ...................................................................................................................................7

 

9.2 Shunt Calibration Process.................................................................................................................7

 

9.3 Estimating Shunt Resistor for a Given Load .....................................................................................7

 

 

10.0 MAINTENANCE................................................................................................................. 7

 

11.0 TROUBLE SHOOTING ...................................................................................................... 8

 

11.1 Mechanical Trouble Shooting .........................................................................................................8

 

11.2 Electrical Trouble Shooting .............................................................................................................8

 

11.2.1 Estimating Bridge Balance using an Ohm Meter ..................................................................8

 

 

12.0 CALIBRATION / REPAIR SERVICES ............................................................................... 8

 

12.1 RMA / Purchase Order....................................................................................................................9

 

 

13.0 WARRANTY ...................................................................................................................... 9

 

Summary of Contents for M1403-03ADB

Page 1: ...D CELL DUAL BRIDGE METRIC Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 828 8840 24 hour SensorLine 716 684 0001 Fax 71...

Page 2: ...ty regimen When in doubt about a calibration cycle a good rule of thumb is to recalibrate on an annual basis It is also good practice to recalibrate after exposure to any severe temperature extreme sh...

Page 3: ...rchase Order should include authorization to proceed and return at current pricing which can be obtained from a factory customer service representative Contact Information International customers shou...

Page 4: ...isclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O O X O O O O O...

Page 5: ...e O O X O O O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indica...

Page 6: ...LECTRICAL INSTALLATION 5 5 1 Electrical Drawing Western Regional Std 5 5 2 Cable Grounding Considerations 5 6 0 CALIBRATION 5 6 1 Calibration Certificate Description 5 6 1 1 Measured Output 6 6 1 2 Hy...

Page 7: ...the parts under test have completed the planned fatigue test cycles 3 0 OVERVIEW Dual bridge fatigue rated load cells are specifically designed for repetitive testing Applications include material te...

Page 8: ...ote that the performance of the load cell may be affected if the factory installed mounting base is removed or modified 4 2 Mounting Load Cell to a Standard Base or Custom Fixture If the load cell is...

Page 9: ...ctor Protector 1 Remove the 4 40 x 1 4 button head cap screws from the connector using a 1 16 hex wrench as shown in Figure 7 2 Carefully pull the connector from the load cell Take care to not break o...

Page 10: ...wiring may result in unstable or noisy signals A simple test with a voltmeter connected between the power cord ground and the structure on which the load cell is mounted can confirm that the structur...

Page 11: ...s are adjusted such that the error due to eccentric loading is less than 0 1 per inch of offset Side loads moments and torque must be limited to avoid electrical or mechanical damage to the load cell...

Page 12: ...tion certificate and adjust the span or gain until the display reads the force value stated on the certificate 4 Repeat steps 1 3 to verify that a valid calibration setting has been obtained 5 If poss...

Page 13: ...ridge resistances A D excitation and B C the signal leads 9 Check bridge balance 10 Keep a record of your observations correct problems or contact PCB factory for assistance 11 2 1 Estimating Bridge B...

Page 14: ...factory for any reason For calibration services if possible a copy of the purchase order covering the requested services should be included with the returned load cell 13 0 WARRANTY Standard warranty...

Page 15: ...in x 2 50 in 104 60 mm x 63 50 mm 8 Weight 6 4 lb 2 9 kg Mounting Thread No English Equivalent M16 x 2 0 Sensing Element Strain Gage Strain Gage Mounting Torque 200 in lb 23 Nm Deflection at Full Sca...

Page 16: ...LOAD CELLS 5 8 18UNF 3B METRIC M LOAD CELLS M16X2 0 4H SPECIAL LOAD CELL 1 14UNS 3B 2 50 63 5 030 76 45 THREAD x 88 22 3 STANDARD LOAD CELLS 5 8 18 UNF 3B METRIC M LOAD CELLS M16 X 2 0 4H SPECIAL LOA...

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