PCB Piezotronics IMI SENSORS Y683A101001 Installation And Operating Manual Download Page 2

 

 

 

The information contained in this document supersedes all similar information that 
may be found elsewhere in this manual. 

  

 

 

Service 

–  Due  to  the  sophisticated 

nature  of  the  sensors  and  associated 
instrumentation 

provided 

by 

PCB 

Piezotronics,  user  servicing  or  repair  is 
not  recommended  and,  if  attempted, 
may  void  the  factory  warranty.  Routine 
maintenance,  such  as  the  cleaning  of 
electrical  connectors,  housings,  and 
mounting  surfaces  with  solutions  and 
techniques  that  will  not  harm  the 
physical  material  of  construction,  is 
acceptable. Caution should be observed 
to  ensure  that  liquids  are  not  permitted 
to  migrate  into  devices  that  are  not 
hermetically 

sealed. 

Such 

devices 

should  only  be  wiped  with  a  dampened 
cloth  and  never  submerged  or  have 
liquids poured upon them.   
 

Repair 

–  In  the  event  that  equipment 

becomes 

damaged 

or 

ceases 

to 

operate,  arrangements  should  be  made 
to  return  the  equipment  to  PCB 
Piezotronics for repair. User servicing or 
repair  is  not  recommended  and,  if 
attempted, 

may 

void 

the 

factory 

warranty.     
 

Calibration 

–  Routine  calibration  of 

sensors  and  associated  instrumentation 
is  recommended  as  this  helps  build 
confidence  in  measurement  accuracy 
and 

acquired 

data. 

Equipment 

calibration 

cycles 

are 

typically 

established  by  the  users  own  quality 
regimen.  When  in  doubt  about  a 
calibration cycle, a good 

“rule of thumb” 

is to recalibrate on an annual basis. It is 

also  good  practice  to  recalibrate  after 
exposure  to  any  severe  temperature 
extreme, 

shock, 

load, 

or 

other 

environmental  influence,  or  prior  to  any 
critical test.  
 
PCB  Piezotronics  maintains  an  ISO- 
9001  certified  metrology  laboratory  and 
offers  calibration  services,  which  are 
accredited  by  A2LA  to  ISO/IEC  17025, 
with  full  traceability  to  SI  through 
N.I.S.T.  In  addition  to  the  normally 
supplied  calibration,  special  testing  is 
also  available,  such  as:  sensitivity  at 
elevated  or  cryogenic  temperatures, 
phase  response,  extended  high  or  low 
frequency  response,  extended  range, 
leak 

testing, 

hydrostatic 

pressure 

testing,  and  others.  For  information  on 
standard 

recalibration 

services 

or 

special  testing,  contact  your  local  PCB 
Piezotronics 

distributor, 

sales 

representative,  or  factory  customer 
service representative.   
 

Returning  Equipment 

– 

Following 

these  procedures  will  ensure  that  your 
returned  materials  are  handled  in  the 
most 

expedient 

manner

Before 

returning 

any 

equipment 

to 

PCB 

Piezotronics, 

contact 

your 

local 

distributor,  sales  representative,  or 
factory  customer  service  representative 
to  obtain  a  Return 

Warranty,  Service, 

Repair,  and  Return  Policies  and 
Instructions 

Materials  Authorization 

(RMA)  Number.  This  RMA  number 
should be clearly marked on the outside 
of  all  package(s)  and  on  the  packing 

Service, Repair, and Return 
Policies and Instructions 

Summary of Contents for IMI SENSORS Y683A101001

Page 1: ...ICP sensors Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E mail imi pcb com Web www imi sensors com ...

Page 2: ...ity regimen When in doubt about a calibration cycle a good rule of thumb is to recalibrate on an annual basis It is also good practice to recalibrate after exposure to any severe temperature extreme shock load or other environmental influence or prior to any critical test PCB Piezotronics maintains an ISO 9001 certified metrology laboratory and offers calibration services which are accredited by A...

Page 3: ...urchase Order should include authorization to proceed and return at current pricing which can be obtained from a factory customer service representative Contact Information International customers should direct all inquiries to their local distributor or sales office A complete list of distributors and offices can be found at www pcb com Customers within the United States may contact their local s...

Page 4: ... O PCB板 X O O O O O 电气连接器 O O O O O O 压电晶体 X O O O O O 环氧 O O O O O O 铁氟龙 O O O O O O 电子 O O O O O O 厚膜基板 O O X O O O 电线 O O O O O O 电缆 X O O O O O 塑料 O O O O O O 焊接 X O O O O O 铜合金 黄铜 X O O O O O 本表格依据 SJ T 11364 的规定编制 O 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 X 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 铅是欧洲RoHS指令2011 65 EU附件三和附件四目前由于允许的豁免 CHINA RoHS COMPLIANCE ...

Page 5: ...te O O X O O O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB T 26572 X Indicates that said hazardous substance contained in at le...

Page 6: ... Model 683A1 ICP Process Indicator Controller Operating Guide with Enclosed Warranty Information 3425 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800 959 4IMI MANUAL NUMBER 19163 MANUAL REVISION C ECN NUMBER 18874 ...

Page 7: ...s Page 4 Controls and Indicators Page 5 Glossary of Programming Symbols Page 6 Software Logic Tree Page 7 Programming the 683A1 Page 8 Wiring and Installation Page 13 Configuring the 683A1 Page 17 Accessories Page 18 ESD Sensitivity Page 20 Ordering Information Page 21 Warranty Servicing Warranty Service Return Procedure Page 22 Customer Service Page 23 ...

Page 8: ...m one count to the full scale range of 1999 to 9999 12000 counts 24Vdc 4mA excitation to power sensor Standard Internal DIP switch selectable vibration ranges include Acceleration g s Velocity in sec Displacement mils p p 5 000 0 500 25 0 10 00 1 000 50 0 20 00 2 000 100 0 Two 5 Amp Form A relays additionally two 5 Amp Form A or 10 Amp Form C relays are available Programmable Time Delay to 9999 se...

Page 9: ...plays negative Decimal Selection Front panel button selectable X X X X Positive Overrange Top segments of digital display flash Negative Overrange Bottom segment of digital display flash Relay Output Two 5 A Form A SPST relays 230VAC 30VDC standard Additionally two 5 Amp Form A SPST or 10 Amp Form C SPDT relays Optional Analog Output Isolated 16 bit user scalable 4 20mA retransmit 0 to 500 ohms ma...

Page 10: ...setting mode Up Button When in the operational display pressing the button alone allows you to view and reset the Peak and Valley Highest and Lowest Readings When in calibration mode or the setpoint setting mode the button is used to increase the value of the displayed parameter Down Button When in the operational display pressing the button alone allows you to view but not change the setting of s...

Page 11: ...e can be increased by pressing and releasing the button or decreased by pressing and releasing the button When two buttons are shown side by side and enclosed by a dotted line they must be pressed at the same time then released to go onto the next programming step When the and buttons are shown with two displays either display can be selected by pressing and releasing the or buttons If the display...

Page 12: ... is an intelligent meter with a hierarchical software structure designed for easy programming and operation as shown below in the software logic tree After the meter has been powered up the four digits light up for three seconds and then settle to the operational display indicating the input signal ...

Page 13: ...oggles between cAL and out STEP B Select Between Calibration of Input or Output Note If the analog output option is not present Step B is skipped and the program goes directly from Step A to Step C 1 Press the or button to select the display toggling from cAL to iP 2 Press the button Display toggles between oFFS and the previous offset setting STEP C Set the Offset on the Digital Display 1 Using t...

Page 14: ...Connect a multimeter to pins 16 and 17 on the output module See Rear Panel Pinouts on Page 8 Using the and buttons adjust the analog output to the desired low value as shown on the multimeter display cLo may be adjusted to any value from 0 3mA to 17mA Factory Default is 4mA 2 Press the button Display toggles between cHi and internal scale factor STEP D Set or Calibrate the cHi Analog Output Range ...

Page 15: ... toggles between Anhi and the previous Anhi setting STEP G Setting the Digital Span Point for Analog High Output 1 Using the and buttons adjust the display to the desired digital value which sets the point at which the selected analog high output range will occur Factory Default is 1000 2 Press the button Display toggles between AnLo and the previous AnLo setting STEP H Setting the Digital Span Po...

Page 16: ...ay time has elapsed before the relay will make contact energize 2 Press the button Display toggles between dob and the previous dob setting STEP D Set the SP1 Delay on Break dob Delay Time Setting 1 Using the and buttons adjust the display to the desired dob value 0 9999 seconds The reading must continuously remain in a non alarm condition until this delay time has elapsed before the relay will br...

Page 17: ...4 value 2 Press the button Display toggles between hYST and 0 STEP M Set the Hysteresis Setting for Setpoint 4 1 Using the and buttons adjust the display to the desired hysteresis hYST value 2 Press the button Display toggles between rLYS and the previous relay setting STEP N Set Relay Activation mode rLYS h High the relay energizes when the setpoint is exceeded L Low the relay energizes below the...

Page 18: ...al connectors for all input and output connections The power supply connections pins 14 and 15 have a unique plug and socket outline to prevent cross connection The main board and input signal conditioner use right angled connectors as standard The output module uses straight thru connectors as standard Connectors WARNING AC and DC input signals and power supply voltages can be hazardous DO NOT co...

Page 19: ...tion To Maintain Conformance I O Shields must be connected to Pin 3 on the Panel Meter and all Supplied Accessories must be wired as shown Power Supply Option 2 1 2 3 4 5 8 9 10 11 14 15 ICP SENSOR SIMULATOR RV OUTPUT DMM SHIELD N C N C N C N C 3EB1LB CORCOM EMI FILTER AC LINE AC NEUTRAL GND METALLIC ENCLOSURE ...

Page 20: ...ivate the LOCK or DIM functions from the rear of the meter the respective pins have to be connected to the COMMON pin This pin is connected to the internal power supply ground Pin 20 HOLD By connecting the HOLD pin to the COMMON pin the display reading is frozen however A D conversions continue When the HOLD pin is disconnected from the COMMON pin the correct reading is displayed Pin 21 LOCK By co...

Page 21: ...PAGE 16 SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING Case Dimensions and Panel Cutout ...

Page 22: ... removing the back cover and sliding the ICP Interface PC Board out of the Panel Meter Controller Once removed the DIP switch should be configured per one of the conditions in the following table Range Setting S1 S2 S3 S4 S5 S6 S7 S8 5g RMS ON OFF OFF ON OFF OFF OFF ON 5g Peak ON OFF OFF OFF ON OFF OFF ON 10g RMS ON OFF OFF ON OFF OFF ON OFF 10g Peak ON OFF OFF OFF ON OFF ON OFF 20g RMS ON OFF OFF...

Page 23: ...t forms a seal between the base and the panel The cam hinge prevents the cover from closing when opened until pushed closed The cover has a tapered recess that when closed forms a capillary seal with a tapered ridge on the base Turning the key lock tightens the cover to the base insuring seal integrity A safety catch keeps the cover closed even when the key is turned to the open position and remov...

Page 24: ...polycarbonate case and is held firmly in place by spring type non return clips Once the metal case has been fitted to the polycarbonate case it cannot be removed With the metal case in place the meter s plastic ratchet type mounting clips can no longer be used A pair of screw type mounting clips are inserted into holes on the side of the metal case and used to mount the meter in the panel A ground...

Page 25: ...discharge ESD can damage electrical devices Similar to a capacitor a cable can hold a charge caused by triboelectric transfer such as that which occurs in the following Laying on and moving across a rug Any movement through air The action of rolling out a cable and or Contact with a non grounded person The PCB solution for product safety Connect the cables only with the AC power off Temporarily sh...

Page 26: ...Amp Form A Relays SPST Frequency Response 0 3Hz to 10kHz Standard 1 3Hz to 1kHz 2 10Hz to 10kHz 3 10Hz to 1kHz Accessories 0 None 1 96x48mm Clear Lockable Front Cover NEMA 4X Splash Proof 2 Metal Surround Case Includes screw mounting clips 3 Clear Lockable Front Cover and Metal Surround Case Ordering Example 683A100001 This is a standard ICP Indicator Controller with the following Power Supply 85 ...

Page 27: ...rior to servicing at no charge Before returning the unit please consult a factory IMI applications engineer concerning the situation as certain problems can often be corrected with simple on site procedures Return procedure To expedite returned instrumentation contact a factory IMI applications engineer for a RETURN MATERIAL AUTHORIZATION RMA NUMBER Please have information available such as model ...

Page 28: ...e price refunded IMI offers to all customers at no charge 24 hour phone support This service makes product or application support available to our customers day or night seven days a week When unforeseen problems or emergency situations arise call the IMI Hot Line at 716 684 0003 and an application specialist will assist you 3425 Walden Avenue Depew NY 14043 2495 Phone 716 684 0003 USA Fax 716 684...

Page 29: ...65VAC 95 370VDC 85 265VAC 95 370VDC Current Consumption Typical 2 5W 2 5W Current Consumption Max 3 5W 3 5W Excitation Voltage 1VDC 24VDC 24VDC Constant Current Excitation 1mA 4mA 4mA Physical Size Depth 4 61in 117mm Size Width 3 45in 87 4mm Size Height 1 61in 40 8mm Housing Material Polycarbonate Polycarbonate Weight 8 5oz 241gm Din Rail Mount 1 8in 3mm Electrical Connector Removable Screw Termin...

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