PCB Piezotronics IMI SENSORS X649A03 Installation And Operating Manual Download

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Model X649A03

Bearing Fault Detector PLUS

Installation and Operating Manual

For assistance with the operation of this product,

contact PCB Piezotronics, Inc.

Toll-free: 800-959-4464

24-hour SensorLine: 716-684-0001

Fax: 716-684-3823

E-mail: [email protected]

Web: www.imi-sensors.com

Summary of Contents for IMI SENSORS X649A03

Page 1: ...r PLUS Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E mail i...

Page 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 6: ...649AX3 Series Bearing Fault Detector PLUS BFD Operating Guide with Enclosed Warranty Information 3425 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800...

Page 7: ...esive Mount Standard Stud Mount Adhesive Stud Mount Magnetic Mount Wiring Page 11 Programming Software Page12 Program Installation Running the Software Programming Sections Reading and Writing Paramet...

Page 8: ...oftware program through a PC s USB port RMS Acceleration True Peak Acceleration Compensated Peak Acceleration Crest Factor and Crest Factor Plus Every BFD is factory programmed See Page 16 for more in...

Page 9: ...0 kHz and then an amplifier The signal is then passed through a high speed peak detector and through another band pass filter 2 5 kHz to 10 kHz or directly to a true RMS detector The high speed peak d...

Page 10: ...linear velocity of the rolling element The output is a unit less severity scale from 1 to 16 The acceleration signals used for this output are high pass filtered at 250 Hz Best Uses Compensated Peak...

Page 11: ...rest Factor is counteracted by the increasing RMS Acceleration as bearing condition is very poor The output is a unit less severity scale from 1 to 16 The acceleration signals used for this output are...

Page 12: ...lated to high frequency energy Model CS649A93 has a NPT mounting thread Direct Adhesive Mount Procedure For restrictions of space or for convenience most sensors with the exception of integral stud mo...

Page 13: ...achine surface consider using an adhesive mounting pad as a possible alternative Inspect the area checking that there are no burrs or other foreign particles interfering with the contact surface Step...

Page 14: ...best frequency response Contact the factory for recommended epoxies This method involves attaching a base to the machine surface then securing the sensor to the base This allows for easy removal of th...

Page 15: ...ser first weld epoxy or otherwise adhere a steel mounting pad to the test surface This provides a smooth and repeatable location for mounting Figure 7 Magnet Types Step 1 After choosing the correct ma...

Page 16: ...Figure 8 Loop Powered Wiring Figure 9 Loop Powered Wiring with DC Source If using a standard DC power supply install either an ammeter and or load resistor in line with the output The resistor will g...

Page 17: ...you may need administrative rights for the computer in order to install the drivers Once installed administrative rights are not required for use Figure 10 Model 600A21 600A35 USB Programmer Kit Prog...

Page 18: ...13 SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING Figure 12 National Instruments Software License Agreement Figure 13 Installation Verification Screen Figure 14 Installation Complete Sc...

Page 19: ...aller will start automatically The initial USB installer will look similar to the one below Figure 15 WinUSB Driver Installation Screen The drivers will now be properly installed and you should get th...

Page 20: ...source not found with a yellow bar and status indicating Initializing followed by the message Connecting to USB Dongle Figure 17 Software While Connecting to USB Programmer Cable Once the connection i...

Page 21: ...the USB programmer cable Click OK to proceed Figure 20 Sensor Connection Screen While the software is establishing communication with the sensor the status will display Checking Status and the colored...

Page 22: ...ical Screen After Successful Parameter Read Reading and Writing Parameters Reading Parameters To read the current sensor settings click the Read Parameters button This operation takes approximately 45...

Page 23: ...the appropriate measurement type Machinery Type Output Signal Programmable Parameter s Range for Programmable Parameter s Constant Speed Peak Acceleration Full scale measurement range 2 50 g 19 61 490...

Page 24: ...mA Loop Calibrator The loop calibrator Model 699A05 provides 24V loop power and displays the transmitters electrical current output This can be used with the sensor for measuring baseline values Visit...

Page 25: ...for assistance IMI Part Number 052 BR 010 BZ Cable Model Series 052 Polyurethane Shielded Twisted Pair 048 Armored Polyurethane Shielded Twisted Pair Switch Connector Type AE 2 socket MIL type with e...

Page 26: ...ischarge ESD can damage electrical devices Similar to a capacitor a cable can hold a charge caused by triboelectric transfer such as that which occurs in the following Laying on and moving across a ru...

Page 27: ...gineer for a RETURN MATERIAL AUTHORIZATION RMA NUMBER Please have information available such as model and serial number Also to insure efficient service provide a written description of the symptoms a...

Page 28: ...ling Welded Hermetic Welded Hermetic Electrical Connector 2 Pin MIL C 5015 2 Pin MIL C 5015 Electrical Connection Position Top Top Electrical Connections Pin A 4 20 mA Pos 4 20 mA Pos Electrical Conne...

Page 29: ...10 15 15 GGS 10 15 15 45610 PCB Piezotronics Inc claims proprietary rights in the information disclosed hereon Neither it nor any reproduction thereof will be disclosed to others without the written...

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