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6.0 POWERING

 

All  ICP®  sensors  require  constant  current  excitation 
for  proper  operation.  For  this  reason  only  use 
approved constant-current sources. A typical system 
schematic is shown in Figure 11.  

 

 
The  power  supply  consists  of  a  regulated  18  to  30 
VDC  source.  In  general,  battery-powered  devices 
offer 

versatility 

for 

portable, 

low-noise 

measurements, whereas line-powered units provide 
the capability for continuous monitoring. This power 
is  regulated  by  a  current-limiting  circuit,  which 
provides the constant-current excitation required for 
proper  operation  of  sensors  with  integral 
electronics. 

 
Note: 

Under no circumstances should a voltage be  

supplied to an ICP® accelerometer without a current-
regulating diode or equivalent electrical circuit. 

A  capacitor  at  the  output  stage  of  the  device 
removes  the  sensor  output  bias  voltage  from  the 
measurement signal. This provides a zero-based, AC-
coupled  output  compatible  with  most  standard 
readout devices.  
 
Today,  many  FFT  analyzers,  data  acquisition 
modules,  and  data  collectors  have  constant-current 
excitation for direct use with ICP® sensors. However, 
before  using  this  feature,  check  that  the  supply 
voltage  and  constant  current  are  adequate  for  use 
with  your  sensor.  Please  contact  the  respective 
signal  conditioner  manufacturer  or  check  the 
product manual for more information. 

 
7.0 OPERATING 

After  completing  the  system  setup,  switch  on  the 
conditioner, the meter (or LED) and allow the sensor 
to power up. If a faulty condition is monitored, first 
check  all  system  connections,  then  check  the 
functionality  of  the  cable  and  signal  conditioner.  If 

the  system  still  does  not  operate  properly,  consult 
an IMI Application Engineer. 
 

Note: 

Always  operate  the  accelerometer  within  the 

limitations  listed  on  the  Specification  Sheet  of  your 
sensor.  Operating  the  device  outside  of  its 
parameters  can  cause  temporary  or  permanent 
damage to the sensor. 

 
8.0 ACCELEROMETER CALIBRATION 
Note:

  It  is  good  measurement  practice  to  verify  the 

performance of each accelerometer before and after 
each measurement.  

 
Accelerometers 

are 

precision 

measuring 

instruments.  They  are  highly  engineered  to  provide 
accurate  electrical  signals  representative  of  the 
vibration being monitored. Each sensor is calibrated 
by  comparison  to  a  known  acceleration  level.  Some 
calibrations  include  frequency  response  curves, 
resonant 

frequency 

measurements, 

transvers 

sensitivity,  and  many  other  valuable  tests. 
Applications  requiring  a  high  degree  of  accuracy  or 
those in plants requiring certification and traceability 
require full calibration test results.  

 

 
Some  applications  have  much  less  stringent 
requirements  for  calibration  certification.  Simple 
sensitivity  measurements  at a  single  frequency  may 
be sufficient; operational verification and certificates 
of  conformance  to  published  specifications  may 

satisfy many plants’ calibration needs. Reducing the 

final  calibration  requirements  reduces  the  cost  of 
manufacturing the sensor and should lower the price 
for predictive maintenance users. 

Summary of Contents for IMI Sensors M602D02

Page 1: ...erometer Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E mail imi pcb com Web www imi sensors com ...

Page 2: ...ialized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For more information contact your local PCB Piezotronics distributor sales representative or factory customer service representative Returning Equipment If factory repair is required our representatives ...

Page 3: ...ation on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety precautions to avoid personal contact with this voltage This symbol on the unit indicates that the user should refer to the operating instructions located in the manual This symbol indicates safety ea...

Page 4: ...E 住房 O O O O O O PCB板 X O O O O O 电气连接器 O O O O O O 压电晶体 X O O O O O 环氧 O O O O O O 铁氟龙 O O O O O O 电子 O O O O O O 厚膜基板 O O X O O O 电线 O O O O O O 电缆 X O O O O O 塑料 O O O O O O 焊接 X O O O O O 铜合金 黄铜 X O O O O O 本表格依据 SJ T 11364 的规定编制 O 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 X 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 铅是欧洲RoHS指令2011 65 EU附件三和附件四目前由于允许的豁免 CHINA RoHS COMPLIANCE ...

Page 5: ... O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB T 26572 X Indicates that said hazardous substance contained in at least one of t...

Page 6: ...ION A ECN NUMBER 49766 Operating Guide with Enclosed Warranty Information 3424 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800 959 4IMI Piezoelectric ICP Accelerometers Operating Guide ...

Page 7: ...pply low frequency and high frequency measurements Shear design sensors are preferred because of their inherent insensitivity to adverse environmental influences such as case or base strain and thermal transients Internal case isolation and shielding is important in avoiding erroneous signals resulting from ground loops and pick up of electromagnetic and radio frequency interference Other critical...

Page 8: ...ower gain which is extremely close to unity and independent of input voltage Also the diode can be changed to supply higher currents for driving long cable lengths Constant current diodes as shown in Figure 3 should be used in ICP signal conditioners The correct orientation of the diode within the circuit is critical for proper operation Except for special models standard ICP sensors require a min...

Page 9: ...onics However when operating AC coupled signal conditioners with readout devices having an input impedance of less than one megaohm thelow frequencyrangemaybeaffected 4 1 STANDARD STUD MOUNT This mounting technique requires smooth flat contact surfaces for proper operation and is recommended for permanent and or secure installations Stud mounting is also recommended when testing at high frequencie...

Page 10: ...nderside of the mounting base Firmly press down on the assembly to displace any extra adhesive remaining under the base See Figure7 METHOD 2 Direct Adhesive Mount For restrictions of space or for convenience most sensors with the exception of integral stud models can be adhesive mounteddirectlytothe machine surface STEP 1 Prepare a smooth flat mounting surface A minimum surface finish of 63 µin 0 ...

Page 11: ...ic interference or radio frequency interference EMI or RFI To avoid ground loops thereshouldonlybeonegroundin the system It is recommended for permanent installations that the sensor becase isolatedand internally shielded witha dual case design and use a two conductor shielded cable to insure clean vibration signal transmission Two conductor shielded cables allow the signal and the signal return c...

Page 12: ...er rate Also any current not used by the cable goes directly to power the internal electronicsandwillcreateheat Thismaycausethesensorto exceed its maximum temperature specification For this reason donotsupplyexcessivecurrentovershortcableruns orwhentestingatelevatedtemperatures 5 1CABLECONNECTORPROCEDURE Care and attention to installation is essential as the reliabilityandaccuracy of your system i...

Page 13: ...ner the meter or LED and allow the sensor to power up If a faulty condition is monitored first check all system connections then check the functionality of the cable and signal conditioner If the system still does not operate properly consult an IMI Application Engineer Note Always operate the accelerometer within the limitations listed on the Specification Sheet of your sensor Operating the devic...

Page 14: ...former MIL STD 45662A and uses equipment directly traceable to NIST This assures an accurate calibration of relevant specifications The following includes a broad overview of the Back to Back Calibration technique normally used when calibrating accelerometers This technique provides a quick and easy method for determining the sensitivity of a test accelerometer over a wide frequency range 8 2 BACK...

Page 15: ...mA of constant current to extend battery life while continuous monitoring systems offer more current in order to drive longer cables Figure 16 shows a typical system for a sensor with integral electronics The signal output of a sensor with integral electronics is a low impedance voltage signal proportional to the dynamic measurement such as force pressure or vibration This voltage signal is carrie...

Page 16: ...ceive assistance via e mail at imi pcb com or visit our website at www pcb com 11 0 CUSTOMER SERVICE WARRANTY IMI a division of PCB Piezotronics guarantees Total Customer Satisfaction If at any time for any reason you are not completely satisfied with any IMI product IMI will repair replace or exchange it at no charge You may also choose to have your purchase price refunded IMI instrumentation is ...

Page 17: ......

Page 18: ...e interest of constant product improvement we reserve the right to change specifications without notice ICP is a registered trademark of PCB Group Inc OPTIONAL VERSIONS Optional versions have identical specifications and accessories as listed for the standard model except where noted below More than one option may be used EX Hazardous Area Approval contact factory for specific approvals Hazardous ...

Page 19: ......

Page 20: ...FT 0 0 SFF 79 59 79 59 PFDAV 7 45 x iO 7 45 x iO XciuX 10 6 0 3348 0 3348 SIL Capability Low Demand Mode 2 2 SIL Capability Continuous Demand Mode 2 2 MTTF2 9 5y 9 5y 1 The values comply with SIL2 according to ISA S84 01 2 According to Siemens SN29500 and Proven In Use data With or without the M metric option The PCB sensor hardware is suitable for inclusion in Safety Instrumented Systems SIS that...

Page 21: ...TEK ASSURANCE SAFETY INTEGRITY LEVEL SUMMARY REPORT CLIENT NAME PCB Piezotronics Inc 3425 Walden Ave Depew NY 14043 2417 REPORT NO 103685042CSL1 003 COMPILED BY Ashton D Hainge CFSP PMP PROJECT NAME G103685042 DATE 02 April 2019 S utertek ...

Page 22: ...based on the following PCB Piezotronics documentation 1 Electrical schematic 23402 NR 2 603C01 MTTF Calculation 3 602C1 I 602D1 1 MTTF Calculation 4 607 608 MTTF Calculation 5 Manual of603C0I Results The results from the FMEA are given below for the ICP Sensor model 60X Series Name Result Architecture loot Proof test interval Annual 8 760 h PFDavg 7 45x10 5 SFF 79 59 HFT 0 SIL Capability Low Deman...

Page 23: ...t tolerance limits the capability to SIL 2 Senior Consultant Ashton Hainge lntertek CFSP PMP The assessment results described in this report only refer to the safety related parameters PFD avg HFT and SFF according to IEC 61508 This report does not make any statements that the manufacturer meets all other requirements of the above cited standards for hardware software documentation management of f...

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