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Using Calibration Mode 

The 685B-Series has the unique ability to be calibrated using a 4-20 mA simulator.  (IMI Sensors model 699A05, 
see “Accessories” page)  This allows for a much more accurate and quantifiable calibration versus manually 
attuning the switch.  The following steps allow for simple calibration using this configuration.   

1) 

Connect the 4-20 mA simulator signal across the COMM and CAL pins.   

2) 

Turn the calibration dipswitch to “on”.  This will disable the switch’s ability to measure physical 
vibration. 

3) 

Turn both time delay potentiometers to “zero” for calibration purposes.  This can be adjusted to 
desired delay after calibration. 

4) 

Assume that 4 mA equals zero vibration and 20 mA equals full scale vibration.  Then calculate, in mA, 
the vibration level for which the alert and alarm switches should trip. 

5) 

Using the 4-20 mA simulator, send the appropriate alarm signal based on the calculation in the 
previous step for the alarm signal. 

6) 

Adjust the “SP” Alarm set point potentiometer to the point when the red Alarm LED illuminates. 

7) 

Using the 4-20 mA simulator, repeat step 5 for the Alert signal. 

8) 

Adjust the “SP” Alert set point potentiometer to the point where the yellow Alert LED illuminates.  It is 
important to set the Alarm potentiometer first because the Alert signal acts as a percentage of the 
value set for Alarm. 

9) 

Disconnect the 4-20 mA simulator. 

10) 

Turn “off” the calibration dipswitch. 

** Warning: To avoid damage, insure 685B-Series is under power prior to applying       

the 4-20mA signal from the simulator. ** 

Testing the Calibration

 

Pushing the “Test” button inside the housing simulates full scale vibration and should illuminate both the alert and 
alarm LED’s.  This feature can be used to adjust time delays to the desired values.  This can be accurately 
calculated using the “Test” button and a stopwatch. 

 

Connecting the Remote Reset 

The 685B-Series allows for remote reset when the switch is in latch mode via a short between the RESET and 
COMM pins

.

 

 

Connecting the Raw Vibration Output 

All models in the 685B-Series 

offer the option for obtaining accelerometer’s raw vibration signal.  Models with 

internal accelerometers output 100 mV/g.  To obtain this signal using digital analyzer, turn the ICP® power 

OFF

 at 

the digital analyzer input.  Connect the analyzer to the RV OUTPUT and COMM pins with the common connection 
on the COMM pin and the signal connection on the RV OUTPUT pin. 

Summary of Contents for IMI SENSORS 685B0000A10

Page 1: ...n Switch Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E mail...

Page 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 6: ...ORING 685B Series Electronic Vibration Switch Operating Guide with Enclosed Warranty Information 3425 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800 9...

Page 7: ...ectromechanical Relays Pin Location Diagram Models with External Accelerometer and Triac Relays Pin Location Diagram Models with External Accelerometer and Electromechanical Relays Configuring the 685...

Page 8: ...accuracy and frequency response Vibration range can be measured in acceleration velocity or displacement factory set Provides dual 5 Amp Triac SPST or 10 Amp Form C SPDT relay outputs Adjustable trip...

Page 9: ...T or 10A 245Vac 5A 30Vdc Form C Relay SPDT Operating Temperature Range 22 to 158 F 30 to 70 C Storage Temperature Range 40 to 257 F 40 to 125 C Relative Humidity NEMA 4X Rating Case Dimension W x H x...

Page 10: ...o options to retrofit existing 3 bolt pattern installations Model 080A209 mounting plate required see optional accessories on page 13 Use grease between all surfaces to insure specified frequency resp...

Page 11: ...PAGE 6 SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING Standard Model Dimension Drawing with NPT Conduit Hubs Inch mm...

Page 12: ...ORING Explosion Proof Model Dimension Drawing Inch mm WARNING AC and DC input signals and power supply voltages could be hazardous DO NOT connect live wires to screw terminal plugs and DO NOT insert r...

Page 13: ...ug lightly on the wire to confirm connection is secure Pin Location Diagram Models with Internal Accelerometer and Triac Relays Pin Category Description 1 AC Power Power 2 Power Common 3 Earth Ground...

Page 14: ...ally Closed when dipswitch is in de energized position 5 Common connection 6 Normally Open when dipswitch is in de energized position 7 Alert Output Normally Closed when dipswitch is in de energized p...

Page 15: ...ate inside the top cover The cable shield to the accelerometer should be grounded as required by local codes as well as to limit RFI EMI interference Pin Category Description 1 AC Power Power 2 Power...

Page 16: ...red by local codes as well as to limit RFI EMI interference Pin Category Description 1 AC Power Power 2 Power Common 3 Earth Ground Also connect to enclosure safety lug 4 Alarm Output Normally Closed...

Page 17: ...age of the alarm value is reached Time delays for both functions are controlled using the second and fourth potentiometers Alert and alarm relays can be reset remotely by using the RESET and COMM pins...

Page 18: ...d alarm relays can be reset remotely by using the RESET and COMM pins or by using the internal reset switch as seen on the upper right hand corner of the diagram Using the first dipswitch beneath the...

Page 19: ...imulator repeat step 5 for the Alert signal 8 Adjust the SP Alert set point potentiometer to the point where the yellow Alert LED illuminates It is important to set the Alarm potentiometer first becau...

Page 20: ...PAGE 15 SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING Optional Accessories Model 080A209 Adapter Plate To retrofit old style vibration switch bolt patterns...

Page 21: ...INE CONDITION MONITORING Model 699A05 Portable 4 20 mA Calibrator Provides current output for 685B Series testing read out and calibration purposes Also receives and displays current signal from 4 20...

Page 22: ...ischarge ESD can damage electrical devices Similar to a capacitor a cable can hold a charge caused by triboelectric transfer such as that which occurs in the following Laying on and moving across a ru...

Page 23: ...Type two provided 0 Triac 5A 245vac 1 Form C Relay SPDT 10A 245Vac 5A 30Vdc Enclosure Type Hazardous Area Approval A1 Basic enclosure internal pushbutton for remote reset A2 Same as A1 plus external p...

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