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METHOD 1 - Adhesive Mounting Base 

This  method  involves  attaching  a  base  to  the  test 
structure,  then  securing  the  sensor  to  the  base.    This 
allows  for  easy  removal  of  the  accelerometer.    Also, 
since the bases are of a “hard-coated” aluminum design, 
they  provide  electrical  isolation  to  eliminate  ground 
loops  and  reduce  electrical  interference  that  may  be 
present on the surface of the test object. 
 

STEP  1: 

Prepare  a  smooth,  flat  mounting  surface.    A 

minimum  surface  finish  of  63 

in  (0.00016  mm) 

generally works best. 
 

STEP  2:

  Stud-mount  the  sensor  to  the  appropriate 

adhesive  mounting  base  according  to  the  guidelines  set 
forth in 

STEPS 2

 and

 3

 of the Stud Mount Procedure. 

 
STEP  3: 

Place  a  small  portion  of  adhesive  on  the 

underside  of the mounting base.  Firmly press down on 
the  assembly  to  displace  any  extra  adhesive  remaining 
under the base. 
 

 

 

Figure 4.

 Mounting Base: Adhesive Installation 

 

METHOD 2 - Direct Adhesive Mount 

For  restrictions  of  space  or  for  convenience,  most 
sensors (with the exception of integral stud models) can 
be adhesive-mounted directly to the test structure. 
 

STEP  1:

  Prepare  a  smooth,  flat  mounting  surface.    A 

minimum  surface  finish  of  63 

in  (0.00016  mm) 

generally works best. 
 

STEP  2:

  Place  a  small  portion  of  adhesive  on  the 

underside  of  the  sensor.    Firmly  press  down  on  the  top 
of the assembly to displace any adhesive.  Be aware that 
excessive amounts of adhesive can make sensor removal 
difficult. 
 

 

 

Figure 5.

 Direct Adhesive Mounting 

 

4.3 HANDHELD OR PROBE TIP MOUNT 

This  method  is  NOT  recommended  for  most 
applications.    It  is  generally  used  only  for  machinery 
monitoring  and  other  portable  trending  applications.  
Both  the accuracy and repeatability at low (<5 Hz) and 
high frequency (>1 kHz) ranges are questionable. 
 

5.0 CABLING 

Care  and  attention  to  installation  is  essential,  as  the 
reliability and accuracy of your system is no better than 
that  of  the  output  cable.  Charge  mode  sensors  require 
the use of low noise cables. Cables and connectors must 
be  kept  clean  and  dry  to  maintain  high  insulation 
resistance.  In  the  event  that  the  insulation  resistance  is 
compromised,  inspect,  clean,  and  bake  cables  and 
connectors to restore insulation resistance. 
 

STEP  1: 

Ascertain  that  you  have  ordered  the  correct 

cable type.  Use only PCB Series 003 Low-Noise Cable 
(or  equivalent)  with  charge-output  accelerometers.  
Some integral-cable units use Series 030 Cable, which is 
also  low  noise.  Keep  connections  clean  to  maintain 
insulation resistance and good low-frequency response. 
 

STEP  2: 

Connect  the  cable  to  the  accelerometer.    A 

small amount of thread-locking compound placed on the 
connector  prior  to  attachment  helps  secure  the  cable 
during  testing.    In  harsh  environments,  the  connection 
can be sealed with silicone rubber, O-rings, and flexible 
heat-shrink tubing. 
 

TYPE 1: Coaxial Connectors 

First,  plug  the  male  connector  of  the  cable  into  the 
mating  female  sensor  connector.    Then,  holding  the 
sensor  stationary,  secure  the  connector  in  place  by 
tightening down the attached cable sleeve. 
 

TYPE 2: Pigtail Connections 

“Pigtail” connections are convenient for easy field repair 
of  cable  connections.    Simply  solder  the  stripped  cable 
to  the  exposed  pins  on  the  sensor.    (Check  the 

Installation  Drawing

  to  determine  signal  and  ground 

Summary of Contents for 357B54

Page 1: ...lerometer Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 828 8840 24 hour SensorLine 716 684 0001 Fax 716 684 0987 E mai...

Page 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 6: ...F 482 C and extreme application up to 100 F 650 C for UHT 12 These accelerometers are ideal for structural testing machine monitoring and vehicular shock and vibration measurement tasks where high tem...

Page 7: ...urface consider adhesive mounting as a possible alternative Inspect the area checking that there are no burrs or other foreign particles interfering with the contact surface STEP 2 Wipe clean the moun...

Page 8: ...or most applications It is generally used only for machinery monitoring and other portable trending applications Both the accuracy and repeatability at low 5 Hz and high frequency 1 kHz ranges are que...

Page 9: ...o a precise sensitivity such as 10 0 or 100 0 mV g for ease of data analysis This is accomplished with most PCB laboratory charge amplifiers and some miniature in line units as well For fixed sensitiv...

Page 10: ...dure themselves While this may result in both a savings of time and money it has also been attributed to incorrect readings and costly errors Therefore in an effort to prevent the common mistakes asso...

Page 11: ...Figure 12 Typical Calibration Set Up Adhesively mounted sensors use similar practices However in this case a small portion of quick bonding gel or similar temporary adhesive is used to attach the tes...

Page 12: ...s Incorrect Understand Back to Back Calibration limitations Do not expect the uncertainty of calibration to be any better than 2 In fact the uncertainty may be as high as 3 or 4 for frequencies 10 Hz...

Page 13: ...etic Size Hex x Height 3 4 in x 1 43 in 3 4 in x 36 3 mm Weight 1 80 oz 51 gm 1 Electrical Connector 10 32 Coaxial Jack 10 32 Coaxial Jack Electrical Connection Position Top Top Mounting Thread 10 32...

Page 14: ......

Page 15: ...ONS METRIC DIMENSIONS IN BRACKETS 4 RECOMMENDED MOUNTING TORQUE 2 5 FOOT POUNDS 3 7 NEWTON METERS MOUNTING HOLE PREPARATION 218 5 54 X 300 7 62 MIN 1 4 28 UNF 2B X 200 5 08 MIN F M6 X 0 75 M6 X 1 00 M...

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