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Cancels: OG-PG8H-01    OG-PG8H-02

 

© 1998 Payne Heating & Cooling  P.O. Box 70, Indianapolis, IN 46206

Printed in U.S.A.

 

              Catalog No. 53PG-8H6                   6-98

 

A CHECKUP CHECKLIST

 

Your furnace represents an important investment in your family’s comfort and your home’s value. To keep it in tip-top shape and as a preventative
to future problems, have a trained service specialist give your furnace a professional check-up annually. The following checklist can be used
as a guideline to proper service:

 

 

Inspect all flue gas passages, burners, heat exchangers, and inducer assembly.

 

 

Inspect all combustion and ventilation air passages and openings, including vent pipe terminations outside the structure.

 

 

Check gas pipes leading to and inside of your furnace for leaks.

 

 

Inspect, clean, and lubricate the blower motor and wheel as required.

 

NOTE

 

: If oil ports are provided, refer to the unit Service and Maintenance Instructions for blower motor oiling information. The motor must 

be oiled by a qualified service technician.

 

 

Inspect and change or clean air filter(s) if necessary.

 

 

Inspect all supply- and return-air ducts for obstructions, air leaks, and insulation. Remedy any problem when necessary.

 

 

Inspect electrical wiring, connections, and components for loose connections.

 

 

Perform an operational checkout to determine whether your furnace is working properly and if it requires adjustments.

 

 

Examine the physical support of the furnace; the support should be sound with no cracks, sagging, gaps, etc. around the base.

 

 

Check the furnace for any obvious signs of deterioration.

 

 

Your servicing dealer offers an economical service agreement that covers seasonal inspections; ask for details.

 

BEFORE YOU REQUEST A SERVICE CALL

 

If your furnace is not operating or not performing properly, you may save the expense of a service call by checking a few things yourself before
calling for service.
FOR INSUFFICIENT AIRFLOW:

 

 

Check for dirty air filter(s).

 

 

Check for blocked return-air or supply-air grilles throughout your home; ensure they are open and unobstructed. If problem still exists, call 
your dealer for service.

IF FURNACE FAILS TO OPERATE:
Follow this checklist step by step, advancing to the next 1 only if furnace fails to start.

 

 

Check thermostat for proper temperature (set above room temperature).

 

 

Is the thermostat set on HEAT?

 

 

Check fuses and circuit breakers. Is the electrical supply on?

 

 

Is the manual shutoff valve in gas supply pipe in open position? (Follow start-up procedures if you open gas valve.)

 

NOTE: 

 

Turn off the electrical power supply before continuing with checklist.

 

 

Is the switch on gas valve in ON position? (Follow start-up procedures if you must reset knob to ON.)

 

 

Check the manual-reset flame rollout switch located on the burner assembly. (See Fig. 1.) If the furnace has experienced high temperature 
conditions, this switch will shut off the furnace. Reset it by pushing the button on the switch. If it trips again, shut down the furnace and call 
for service. See “Shutting Down Your Furnace” section in this manual.

 

 

Check for obstructions around the vent termination.

If your furnace still fails to operate, call your service representative.
For your convenience, record the product and serial numbers on the form on page 2. Should you ever require service, you will have ready access
to the information needed by the service representative.

Summary of Contents for PG8HAA

Page 1: ...U SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the in...

Page 2: ...struction of corrosion resistant aluminized steel means reliability Burner assembly inside Operates with energy saving hot surface ignitor pilot system and inshot burners for safe dependable heating Gas valve ignition module assembly Safe efficient Features 2 separate gas shutoff valves Heavy duty blower Circulates air scrubbing the heat exchangers to transfer heat into the home Air filter and wir...

Page 3: ... as frozen water pipes etc See BeforeYou Request a Service Call section in this manual SAFETY CONSIDERATIONS Installing and servicing heating equipment can be hazardous due to gas and electrical components Only trained and qualified personnel should install repair or service heating equipment Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters All...

Page 4: ...system then call your dealer as soon as possible CHECK AIR FILTER Before attempting to start your furnace be sure the furnace filter is clean and in place See the maintenance section of this manual Then proceed as follows STEPS FOR STARTING YOUR FURNACE 1 Set your room thermostat to the lowest temperature setting See Fig 5 5 2 Close the external manual gas valve See Fig 6 3 Turn off the electrical...

Page 5: ...the temperature that satisfies your comfort requirements SUGGESTION Setting the thermostat back a few degrees and compensating for the difference with warmer clothing can make a big difference in your fuel consumption on extremely cold days The few degrees at the top of your thermostat comfort level are the most costly degrees to obtain When room temperature drops below the temperature selected on...

Page 6: ...rnace filter table and compare your furnace size with the proper filter size HORIZONTAL FURNACE FILTER TABLE REMOVE THE FILTER FOR CLEANING AS FOLLOWS 1 Turn off electrical supply to the furnace See Fig 14 2 Remove blower access door located at the inlet return air end of the furnace 4 screws must be removed See Fig 16 3 Bend the formed wire filter retainer to clear the furnace flange at 1 side 4 ...

Page 7: ...light Refer to Fig 1 and proceed as follows 1 Turn off the electrical supply to your furnace See Fig 14 2 Remove burner enclosure front Inspect the gas burners for dirt rust or scale See Fig 19 Then inspect the vent outlet area and vent pipe 3 Inspect the vent pipe for sags holes cracks or disconnections Any horizontal vent pipe must slope upward away from the furnace If rusty joints or seams or s...

Page 8: ...g dealer offers an economical service agreement that covers seasonal inspections ask for details BEFORE YOU REQUEST A SERVICE CALL If your furnace is not operating or not performing properly you may save the expense of a service call by checking a few things yourself before calling for service FOR INSUFFICIENT AIRFLOW Check for dirty air filter s Check for blocked return air or supply air grilles ...

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