Payne Pallet Retriever Operator'S Manual Download | Manualshive

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09/2012

RAR

VERSION

5

17

Item

Component

Part

No.

1

Motor/pump

assembly

E

‐

EMA

‐

4KW

2

Pressure

gauge

H

‐

PG

‐

4000

BTM

1

2

Fig. 8

COMPONENTS

PUMP

ASSEMBLY

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Summary of Contents for Pallet Retriever

Page 1: ...5 MACHINE No xxxx LEVER CONTROLS FULL GUARDS OPERATORS MANUAL Dereham Road Beeston Kings Lynn Norfolk PE32 2NQ UK Telephone 44 0 1328 700138 Fax 44 0 1328 701879 www paynepalletinverters co uk ORIGIN...

Page 2: ...ODUCT DESCRIPTION 5 INSTALLATION HANDLING 6 MACHINE INSTALLATION 7 GUARD INSTALLATION 8 CONNECTION 9 OPERATION PRE USE START UP PROCEDURE 10 OPERATORS MANUAL 11 MAINTENANCE MAINTENANCE SCEDULE 12 LUBR...

Page 3: ...ASSEMBLY 20 TABLE ROLLERS 21 FLOW DIVERTER VALVE 22 TURNOVER RAM 23 CLAMP RAM 24 SPECIFICATIONS SPECIFICATION 25 OIL DATA SHEET 26 OIL DATA SHEET CONTINUED 27 GREASE DATA SHEET 28 GREASE DATA SHEET C...

Page 4: ...nce operations on this machine The machine MUST only be operated when the area within the fixed guards is clear Nobody may enter this area with the machine in operation At no point may any person pers...

Page 5: ...emoved from the machine The lever controls for this machine are affixed to the guards A RUN start button is fitted to the control panel ensuring the operator stands at the required safe distance whils...

Page 6: ...upports placed under the machine frame NOTE If the machine is to be set down before it reaches it final desti nation it is important that the transport supports are kept in position as it will be diff...

Page 7: ...the placement of the pallet retriever Place the machine on level ground in its intended final position ensuring there is enough space to access the electrical panel door With the machine located use...

Page 8: ...INT Using 4 x M8 fasteners attach the twin handle block assembly in the recessed area on the relevant return guard If not already attached locate and secure the hold to run push but ton using 2 x atta...

Page 9: ...e to an adjacent suitably rated electrical supply Switch the electrical isolator on at the electrical panel see below NOTE POSITION CAN VARY DEPENDING ON SPECIFICATION Start the machine by pressing th...

Page 10: ...ESENT WITHIN THE GUARDED AREA PRIOR TO STARTING SAFETY NEVER START UP THE MACHINE IF ANY OF THE ABOVE CRITERIA ARE NOT MET Start up Procedure Turn the electrical isolator on located on the rear panel...

Page 11: ...ssing the RUN button press the right hand lever upwards until the load has been fully unclamped then allow the lever to return to mid position Replace the original pallet from the load Depress the RUN...

Page 12: ...lly examine the machine for obvious deformities paying particular attention to i Frame body and tables cracks and deformation ii Hoses valves and manifolds leaks or perishing iii Electrical panel incl...

Page 13: ...below Fig 3 4 in accordance with the maintenance schedule on the previous page NOTE It is important to use the correct grade of grease see specification page SAFETY DISPOSE OF WASTE GREASE AND SOILED...

Page 14: ...ITRES OF OIL ONLY 40 LITRES WILL BE IN THE TANK ITSELF Renew the filter element and refit the top of the return filter Remove the M8 screws Fig 5 from the tank top lid and lift off carefully The strai...

Page 15: ...k carefully to prevent a build up of air in the system NOTE THE OIL LEVEL MAY DROP A SMALL AMOUNT AFTER THE MACHINE HAS BEEN RUN FOR THE FIRST TIME THIS IS NORMAL AS THE OIL HAS TO FILL THE HYDRAULIC...

Page 16: ...neutral It operates by switching flow from the turnover ram back to the hy draulic reservoir tank When the body is reaching the end of travel the plunger is depress by means of an adjustable buffer lo...

Page 17: ...09 2012 RAR VERSION 5 17 Item Component Part No 1 Motor pump assembly E EMA 4KW 2 Pressure gauge H PG 4000 BTM 1 2 Fig 8 COMPONENTS PUMP ASSEMBLY...

Page 18: ...pump H P 11CC 2 Strainer filter H F SE1320 3 Filler filter H F 1163 40 4 LS252 motor bell housing H EM B HOUS 5 Return filter replacement element H F 2012 6 Flexible coupling inside bell housing H EM...

Page 19: ...omponent Part No 1 10mm control lever H CCL M10 2 5 5 meter control cable H CCWNS 5 5 3 Twin handle block H CCHA WA 4 Cable connecting kit cable to handle block H CC GPS Fig 10 Front of control panel...

Page 20: ...1 Flow speed control valves clamp rams H V SCV 06S 2 Inline relief valve H V 06INLINE 3 Double spool valve H V SPL SD5 2 4 Cable connecting kit cable to valve H CCF TP50 Fig 11 1 3 2 4 SYSTEM PRESSURE...

Page 21: ...09 2012 RAR VERSION 5 21 COMPONENTS TABLE ROLLERS Item Component Part No 1 Sprung roller 6 R SR 6X1 5 1 Fig 12...

Page 22: ...09 2012 RAR VERSION 5 22 COMPONENTS FLOW DIVERTER VALVE Item Component Part No 1 Plunger operated flow diverter H V SV80 1 Fig 13...

Page 23: ...1 Turnover Ram H RAM PR0007REV 2 Ram seal kit turnover ram H RS GM 90 50 3 Speed control valves turnover ram H V SCV 06S 4 Return filter pressure indicator H F RFI 5 Return filter assembly H F 1211 34...

Page 24: ...Component Part No 1 i Clamp ram for 5 1 inverter ii Clamp ram for 5 7 inverter iii Clamp ram for 6 1 inverter iv Clamp ram for 6 7 inverter v Clamp ram for 7 1 inverter SI0004 SI0005 SI0006 SI0007 SI0...

Page 25: ...ds Mechanical data Oil capacity litre 60 Oil pump capacity cc 11 Hydraulic system pressure psi 2000 Load capacity kg 1500 Electrics Power supply V 415 Frequency Hz 50 Motor kw 4 Lubrication type Oil M...

Page 26: ...s mechanical abrasion even under the most severest of operational conditions greatly reducing the frequency and level of maintenance requirements Corrosion foam and oxidation inhibitors produce an ext...

Page 27: ...KOH g Load Carrying Capability FZG DIN 51 354 11 Minimum Vickers Vane Pump DIN 51389 Pt 2 24 mg Total Mass Loss Corrosion Protection Steel ASTM D655 A B Pass Copper ASTM D130 125 C 3 Hrs 1a Demulsibil...

Page 28: ...nuous pumpability over wide temperature ranges they exhibit excellent load carrying properties high resistance to shock loading coupled with exceptional resistance to water washing Performance Benefit...

Page 29: ...Bottle Green Worked Penetration IP50 265 295 NLGI Classification 2 Dropping Point IP132 180EC min Operating Temperature Range 20 130EC Oil Separation IP121 5 max Oxidation Stability IP142 160 hours a...

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