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Solar Safety Valve 

 

The solar station is equipped with a Diaphragm safety pressure relief valve for solar heating systems. 

 

The following warnings have to be taken into consideration for the assembly and the operation. 

 

The safety valve has to be well accessible. The functioning of the valve may not be reduced or disabled 

by any barriers!  

 

The presence of dirt traps/strainers or other restrictions between the collector (field) and the safety valve 

are prohibited!  

 

The diameter of the blow line must equal the diameter of the valve outlet; the max.  Length may not 

exceed 6 1/2’ Ft. More than 2 bends are not permitted. If these maximum values (2 bends, 6 ½’ Ft line) 

are 

exceeded, 

the 

next 

largest 

size 

must 

be 

selected 

for 

the 

blow 

line. 

However, it must also be noted that even with the larger size more than 3 bends and 13 Ft line length 

are not permitted.  

 

If the blow line is routed in a drain pipe with a funnel, the size of the drain pipe must be at least double 

that of the cross section of the valve inlet. You must also ensure that the blow line is laid at a slope; the 

outlet  of  the  pipe  work must  be  open  and  visible  and  routed  such  that  the  blowing process does  not 

endanger persons. 

 

Placing  a  canister  under  the  blow  line  has  proven  itself  as  a  practical  solution.  If  the  safety  valve  is 

actuated, the liquid is collected and can be pumped back into the system if the pressure becomes too 

low. 

Flow Meter DN 20

 

General installation and operating instructions: 

 

The  flow  meter  is  a  flow  quantity  measuring device  with  an  integrated  and  adjustable  flow balancing 

valve. The display range is between 1 and 13 l/min. 

 

The specifications of the collector manufacturer must be followed when setting the flow quantity. 

 

The connected drain valve serves as a flushing valve.  

 

Due to the use of a float, the flow can only be in one direction. 

 

It may only be installed vertically! In order to guarantee that the measuring device 

 

 

 

 

 

 

 

 

 

 

1“ flat-sealing BSP 

union nut 

Flow balancing valve 

Flow dire

ction

 

Flowmeter DN 20

 

The reading mark 

is the upper edge 

of the float 

Scale 

  ¾" female BSP connection 

Open 

Closed 

Note! 

Only a suitable screwdriver 
may be used to set the flow 
meter! 

Summary of Contents for FlowCon FA

Page 1: ...In North America for technical Assistance Contact Solarnetix Inc 416 699 6746 www solarnetix com info solarnetix com Page 1 of 12 User Guide For FlowCon FA Solar Stations ...

Page 2: ...alve 6 bar 87 PSI Pressure gauge 0 6 bar 0 87 PSI Connection for expansion tank NPT female Shut off Indication Devices Ball valve Full port Dial thermometer 0 160 C 32 320 F Flow check Valves Pressure Drop 2 x 200 mm 7 9 W C 400 mm 15 8 W C type PPS Temperature max 180 C 356 F Flow Meter Range of indication adjustment 1 13 l min connections BSP female 1 nut flat sealing Additional connections 1 x ...

Page 3: ...e the solar station assembled with the back insulation shell 5 Mark the drill holes distance 70 mm 2 and drill them with an 8 mm 5 16 bit 6 Insert the attached plugs S 8 into the holes 7 Attach the complete solar station to the wall by using the enclosed screws 8 Connect the piping between the solar station storage and collectors All connections were tightened in the factory so that in general it ...

Page 4: ...can read the pressure from the pressure gauge 1 8 Close the fill valve 2 and switch off the service pump Open completely the balancing valve at the flow meter slot vertical 9 Bleed the installation from above the collectors until the heat transfer fluid comes out free from bubbles If necessary increase the pressure to approx 5 bar 72 PSI and check for the leaks on all the joints If there is a cons...

Page 5: ...lves see the following instructions 2 Open the venting valves at the highest point above the collectors 3 Open the valve at the lowest point of the installation if possible near the connection of the storage not included in the delivery or at the flush valve outlet valve below the pump 1 2 3 4 ...

Page 6: ...ctly behind the collectors For an assembly in the attic it has to be ensured that the air vents can not overheat e g by means of a steam scoop The expansion tank has to be checked regularly in accordance with local Plumbing Code Solar installations have to be grounded for reasons of lightning protection Only skilled and trained electrical personnel are authorized to carry out wiring operations All...

Page 7: ...e cross section of the valve inlet You must also ensure that the blow line is laid at a slope the outlet of the pipe work must be open and visible and routed such that the blowing process does not endanger persons Placing a canister under the blow line has proven itself as a practical solution If the safety valve is actuated the liquid is collected and can be pumped back into the system if the pre...

Page 8: ...to be followed The values of the attached table determined by the Institute for solar energy research in Hameln Germany can be used fort he calibration of the flow meter The calibration is necessary as 1 the viscosity changes against the temperature 2 the density changes against the temperature 3 the precise volume flow is needed for the calculation of the energy transfer The floater of the flow m...

Page 9: ...s Please note After the air purge it is important to double check the pressure and if necessary to increase it to normal operation pressure Optional Compression fittings Assembly instructions 1 Push the union nut 2 onto the copper tube 1 then push the brass O ring 3 onto the copper tube 1 In order to guarantee a secure transmission of force and seal the tube has to stick out out at least 1 8 of th...

Page 10: ...mometer handle red 12 Dial thermometer Ø40 mm 1 57in blue 0 160 C 32 320 F 13 Dial thermometer Ø40 mm 1 57in red 0 160 C 32 320 F 14 gasket 30 0 x 21 0 x 2 0 For flat union connections 1 15 Flow meter DN 20 1 x female 16 Air Stop 17 Extension 3 8 x 40 mm 1 9 16 18 Manual air vent 3 8 19 plug S 8 20 Wood screws S 6 60 mm 2 36in Per piece zinc coated 21 Mounting plate for solar station DN 20 A 125 m...

Page 11: ... Page 11 of 12 Attention Please always mention the item number of the solar station while ordering spare parts ...

Page 12: ...as not installed in accordance with WILO s published installation and operation instructions Please visit www WILO NA com for a copy of our installation and operation instructions All claims under this warranty must be returned to an authorized WILO distributor for processing along with proof of purchase installation date and replacement date A WILO authorized distributor will then contact WILO fo...

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