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Table Of Contents

Before You Begin ....................................................................................3

Identification Of Machine ...................................................................3

Safety Precautions.................................................................................4

General Guideline...................................................................... 4

Before Operation.........................................................................4

During Operation........................................................................5

Following Operation..................................................................5

Pump Safety Precautions..........................................................5

Breakdowns & Parts List ......................................................................6

DS-15 & DS-25 Breakdown.......................................................6

DS-15 & DS-25 Parts List............................................................7

DS101 Breakdown & Parts List................................................8

DS102 Breakdown & Parts List................................................9

DS103 Breakdown & Parts List..............................................10

DS104 Breakdown & Parts List..............................................11

DS106 Breakdown & Parts List..............................................12

GK50DS Breakdown & Parts List...........................................13

Disinfect System Plumbing Schematic..............................14

Installing the Sprayer ........................................................................ 15

Base Unit Installation (DS-15 & DS-25)...............................15

Filter Unit Assembly..................................................................16

Thank  you  for  purchasing  this  CropCare  product. This  owners  manual  contains  helpful  information  regarding  the  installation, 

operation and maintenance of your product. For parts and service please contact your local CropCare dealer.

Trailer/Drive Axle Nozzle Assembly & Mounting............16

Steering Axle Nozzle Assembly & Installation.................17

Diaphragm Check Valve Assembly & Installation...........18

Bulk Head/Quick Disconnect Assembly & Install...........18

Spray gun Assembly & Installation..... ...............................18

Maintenance & Winterizing Instructions.....................................19

Routine Maintenance...............................................................19

Winterizing  Your Sprayer........................................................19

CropCare Limited Warranty .............................................................20

Notes ................................................................................................. 21-22

Contact Us ..............................................................................................23

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Please read and understand this manual and its instructions and warnings completely before operating the sprayer.

• 

Be aware of all safety guidelines, warnings, and cautions.

• 

Completely assemble the sprayer according to the directions supplied in this manual.

• 

Read and understand the chemical manufacturer’s labels, warnings, and instructions.

• 

Familiarize yourself and other operators with the sprayer’s components and how all parts are operated.

Before You Begin

Please read and understand this manual and its instructions and warnings completely before operating.

Identification of Machine

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Model #’s: DS-15 & DS-25

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The model number and revision identification decal is located on top of the pump cover.

Summary of Contents for DS-15

Page 1: ...15 25 Gallon Disinfect Sprayer Model DS 15 DS 25 Form DS25OM Rev B 1 Date 05 19 PBZ LLC 295 Wood Corner Rd Lititz PA 17543 www CropCareEquipment com 717 738 7365 A Paul B Zimmerman Inc Company Owner s...

Page 2: ......

Page 3: ...ssembly Mounting 16 Steering Axle Nozzle Assembly Installation 17 Diaphragm Check Valve Assembly Installation 18 Bulk Head Quick Disconnect Assembly Install 18 Spray gun Assembly Installation 18 Maint...

Page 4: ...are completely capable of safe operation General Guidelines The operator should be a responsible adult Do not allow persons to operate this liquid applicator until they have displayed a thorough unde...

Page 5: ...based or any other non compatible products such as gasoline fuel oil kerosene etc Such practices will void the manufacturer s warranty DO NOT allow the pump to get wet or to be exposed to the elements...

Page 6: ...6 Breakdowns Parts Lists Disinfect Sprayer Breakdown DS 15 DS 25 Disinfect System Base Assembly 1 2 3 4 5 6 5 7 8 9 10 11 11 12 13 13 18 19 14 16 15 17 2 20...

Page 7: ...bly Disinfect System 9 2 HSS10 12 Screw Hex TEK 10 x 1 2 SS 10 1 SB25WP DR Tank 25 Gal White Poly w Lid Lanyard Outlet Cap Gasket Tether 11 4 SBT316 1 Bolt Stove Truss Head 10 24 x 1 12 1 T744 Pump co...

Page 8: ...5 1 4 NPT 3 2 256003NYR Cap Gasket Quick TeeJet Red 4 1 3AF1438 Adapter Hose 1 4 FPT x 3 8 HB 5 2 8079PP50 Strainer Tip 50 Mesh Red Poly Body SS Screen 6 2 H5C14 1 Bolt Hex 1 4 20 x 1 Gr 5 7 2 LW14 Wa...

Page 9: ...45 1 4 NPT 3 1 256003NYR Cap Gasket Quick TeeJet Red 4 1 3AF1438 Adapter Hose 1 4 FPT x 3 8 HB 5 1 8079PP50 Strainer Tip 50 Mesh Red Poly Body SS Screen 6 2 H5C14 1 Bolt Hex 1 4 20 x 1 Gr 5 7 1 L14S...

Page 10: ...System Check Valve Ref Qty Part Numbers Description 1 1 22251311500NYB Body Nozzle Elbow 1 2 QJ300 2 1 3T1438T Tee Fitting 1 4 MPT x 3 8 HB Run Poly 3 3 62606 Hose Clamp Narrow 5 16 7 8 SSd 4 1 QJ1111...

Page 11: ...scription 1 2 62606 Hose Clamp Narrow 5 16 7 8 SS 2 1 207 08 08 Fitting Bulkhead Brass 1 2 NPT 3 1 3A1212 Adapter Hose 1 2 MPT x 1 2 HB 4 1 3EL1212 Hose adapter 90 1 2 MPT x 1 2 barb 5 1 BST4M Quick D...

Page 12: ...Qty Part Numbers Description 1 1 3A1212 Adapter Hose 1 2 MPT x 1 2 HB 2 1 3EL1212 Hose adapter 90 1 2 MPT x 1 2 barb 3 1 90FMB12 Valve Ball 1 2 FPT x 1 2 MPT 300PSI 4 1 AA12212PP50 Strainer Line 1 2 F...

Page 13: ...1206 Hose EPDM Rubber 3 8 200 PSI 2 4 62606 Hose Clamp Narrow 5 16 7 8 SS 3 1 9910110131 Adapter 3 8 HB x 1 2 BSP Wing Nut Assy 4 1 3AF1238 Adapter Hose 1 2 FPT x 3 8 HB 5 1 3T12T Tee Fitting 1 2 MPT...

Page 14: ...infect System Nozzle Assembly Drives and Trailer 7 2 DS102 Disinfect System Nozzle Assembly Steering 8 2 DS103 Disinfect System Check Valve 9 4 FDW14 112 Washer Fender 1 4 ID x 1 1 2 OD 10 4 FW14 Wash...

Page 15: ...ct System Nozzle Assembly Drives and Trailer 7 1 DS103 Disinfect System Check Valve 8 1 DS104 Disinfect System Quick Disconnect 9 4 FDW14 112 Washer Fender 1 4 ID x 1 1 2 OD 10 4 FW14 Washer Flat 1 4...

Page 16: ...ing Schematic DS103 DS103 DS103 DS101 DS101 DS101 DS101 DS104 TRAILER DRIVES STEERING DS102 DS102 T T 1 2 1 2 3 8 3 8 3 8 3 8 3 8 3 8 FILTER VALVE DS106 DS 25 TANK PUMP T GK50DS 3 8 1 2 1 2 NOTE This...

Page 17: ...r Unit Mounting Figure 4 Bottom Hole Dimensions DS 25 Base Unit Installation DS 15 DS 25 Qty Description 1 Assembled Base Unit 1 Parts bag with filter assembly components Base Unit Box Contains NOTE M...

Page 18: ...hose and secure the hose with hose clamps Reference plumbing schematic on page 14 Trailer Drive Axle Nozzle Assembly and Mounting DS101 1 Assemble components from nozzle unit package as shown on page...

Page 19: ...components from nozzle unit package Use Teflon tape and or thread sealant paste to seal threaded connections as shown on page 9 Do not over tighten plastic fittings or damage will occur 2 Nozzle shou...

Page 20: ...uld be located near the air and or electrical connections between the tractor and trailer 2 Place the bulkhead adapter fitting through the hole and secure with the external locking washer and nut 3 As...

Page 21: ...reen should be taken out and rinsed daily Note Be careful not to lose the gasket in the filter bowl The filter will leak without this gasket 3 The spray tip strainers located behind each nozzle should...

Page 22: ...s owner s manual For warranty service please have a copy of the purchase invoice available All warranty claims must be made through PBZ LLC All warranty claims must be submitted with an invoice or a p...

Page 23: ...23 Notes...

Page 24: ...r best to answer all questions thoroughly and in a timely manner Please feel free to contact our customer service department Ordering Parts Please contact PBZ LLC to order replacement parts for your p...

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