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Have personnel on both sides of truck observing orientation of gas strut U-joints. Watch reflector 
surface approach feed horn. 

STOP WHEN REFLECTOR GETS WITHIN 6 INCHES OF FEED HORN. 

NOTE:

   Elevation display has been disabled because electronic inclinometer produces erroneous 

information at these angles. 

 

Adjust stow switch adjustment screw in small increments until stow indication occurs at controller 
when reflector surface is approximately 1” from padded reflector support.  

Check that padded rest 

screws are tight.

  

Raise in elevation approximately 10°, change speed to fast, and run down. 

Keep finger on STOP 

button!

  Motors will stop when switch is actuated but the reflector will coast very slightly.  

 
Continue to adjust stow limit actuation until reflector is preloaded against padded support and clearing 
feed horn by at least ½”. The feed boom should be depressing roof very slightly. The padded rest may 
be adjusted in height if necessary.                        

Raise reflector 30-45°, and observe in full stow mode by pressing STOW, BACKSPACE. 

Retighten cradle screws.

  A roll-pin pilot hole is provided for pinning the cradle if desired.  

Reinstall elevation limit switch cover. 

 
2.6 FINAL CALIBRATION 

OF SYSTEM

 

If feed / reflector is not stowed centered on truck roof, the azimuth stow switch may be adjusted to 
center on roof. Stow with positioner having to approach stow from both directions. See Section 3.6 if 
azimuth stow position needs adjusting. If azimuth readout is not zero + / -2° when azimuth antenna is 
stowed adjust zero voltage per Section 4.1.1 of controller manual. 

2.7 LNA/LNB INSTALLATION

 

Install LNB/LNA’s to the ports in the feed boom housing.  

 

Due to the fact that stow switch actuation occurs at slightly different positions depending on the 
direction of approach, clockwise or counterclockwise, the azimuth stow may vary approximately 1° 
from the actual 0° heading. 

The mount has the mechanical capability of 270°. However, the limits must be set at +120° per section 
4.1.2 of controller manual to prevent damage to the azimuth rotary joints on a 4-port system. 

 
4.0   ELEVATION POSITIONING SYSTEM

 

 

The elevation pivot assembly consists of two elevation drum assemblies pivoting between two clevis 
blades that house the precision aircraft torque tube bearings. These bearings are precision ground 
with lifetime seals. They are permanently lubricated with synthetic grease. No wear or maintenance is 
expected.  
 

 

4.1   ELEVATION GEAR BOX

 

 

The elevation gearbox is a patented low backlash worm gear box. The worm gear drive isolates 
backlash in the motor drive from the system. Also, since it is a 40:1 ratio it will not backdrive 
eliminating any need for a brake on the drive train. (Figure 4.1) 

 

Figure 4.1

 

 

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Summary of Contents for 1.8M MVSAT

Page 1: ...0 dB TX RX 60 dB 60 dB Controller RC3000A Full function controller with opt GPS and Flux Gate Size Two rack units high Input Power 110V AC 1 ph 60 Hz 15 amp Mechanical Reflector Type 1 8M Prime Focus...

Page 2: ...nce with any part of this claim procedure may invalidate this warranty in whole or in part THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER AGREEMENTS AND WARRANTIES ANY IMPLIED WARRANTY OF MERCHANTABI...

Page 3: ...stallation operation and service of this equipment CAUTIONARY NOTICE The antenna and feed system supplied by AvL Technologies is designed to be integrated with various electronic equipment This system...

Page 4: ...he feed assembly Always tag all circuits noting that the power is OFF the date and your name prior to commencing any work on that system ALWAYS WORK SAFE ELECTROMAGNETIC RADIATION DO NOT STAND IN THE...

Page 5: ...levation axis to eliminate additional flex guide required when pivoting at the edge of the reflector The pivoting is facilitated by the double bearings of the rotary joint and the delrin pivot The ele...

Page 6: ...wer failure Maximum gear efficiency and minimum wear is achieved by sealing the gear sets in continuously lubricated housings MOTOR DRIVES Lightweight reliable servo quality DC motors with integral ge...

Page 7: ...2 F 15 to 50 C Survival 22 to 140 F 30 to 60 C Rain Operational and Survival Up to 4 in h 10 cm h Relative Humidity 0 to 100 with condensation Solar Radiation 360 BTU h ft 2 1000 Kcal h m 2 Radial Ice...

Page 8: ...antenna interface board from the antenna To serve as guides to position azimuth ring directly over the vehicle s bolt circle cut two 5 16 18 all thread rods to a length sufficient to allow protrusion...

Page 9: ...le while the vehicle is in motion The low backlash is achieved with a variable pitch worm The width of the worm tooth slowly increases along the worm Since only one small portion of the worm tooth is...

Page 10: ...the azimuth stow switch may be adjusted to center on roof Stow with positioner having to approach stow from both directions See Section 3 6 if azimuth stow position needs adjusting If azimuth readout...

Page 11: ...l not backdrive eliminating any need for a brake on the drive train Figure 3 1 Figure 3 1 The motor drives the input worm via a quill female hole and square key The worm shaft is extended with a hex s...

Page 12: ...are used to provided increased stiffness and drive redundancy If a cable becomes damaged during usage merely cut off cable and continu to use positioner The cable can be replaced whenever time permit...

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